Composite Layup Technician I (1st Shift) jobs in United States
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AkroFire · 18 hours ago

Composite Layup Technician I (1st Shift)

Kaman Air Vehicles is seeking a motivated and detail-oriented Composite Layup Technician to join our team. This role involves working hands-on with composite materials and components in a fast-paced, quality-focused aerospace environment, focusing on assembly and bonding processes, as well as adhering to safety and environmental standards.

Aviation & Aerospace
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Responsibilities

Follow work orders, process sheets, and verbal/written instructions accurately
Diagnose and repair blade damage by replacing components as needed
Perform assembly and bonding of shaped components using adhesives and composite materials
Execute dry fitting, autoclave preparation, curing processes, lay-up, and vacuum bagging operations
Cut composite plies and dry fabrics with manual and automated cutting tools (e.g., CNC cutting tables, hand tools)
Identify ply orientation, patterns, and sequences using kit drawings and cut files
Verify material traceability, shelf life, and storage conditions, including freezer management
Label, package, and organize kits for production layup with complete and accurate documentation
Use a variety of hand and power tools such as mallets, scissors, knives, dremels, sanders, and drills
Lay up composite plies (carbon fiber, fiberglass, aramid, etc.) into molds following engineering drawings and ply schedules
Apply adhesives, core materials, and bonding films per specifications
Maintain strict control of fiber orientation, ply count, and prevent foreign object debris (FOD)
Assist with moving fixtures as required
Contribute ideas to improve technical documentation, work instructions, and certification processes
Adhere to the highest safety and environmental standards while meeting production targets
Support internal and external audits including FAA, AS9100, and customer inspections
Take responsibility for own work and demonstrate a positive, team-oriented mindset
Participate in on-the-job training as needed for skill development

Qualification

Composite materials knowledgeFAA Part 21 experienceEngineering drawings interpretationPrecision measuring instrumentsERP/MRP systems

Required

High school diploma or equivalent required
1–3 years' experience in composite kit cutting, layup, and autoclave operations (aerospace experience strongly preferred)
Ability to read and interpret engineering drawings, ply schedules, and process specifications
Familiarity with material control, freezer management, and traceability requirements
Proficient with precision measuring instruments (calipers, gauges, templates)
Comfortable using computer systems for cure data recording, documentation, and ERP/MRP systems
Ability to lift up to 30 lbs
Ability to stand for extended periods
Comfortable working in temperature-controlled cleanroom and autoclave environments
Manual dexterity and strong attention to detail required for precision tasks

Preferred

Technical training in composites preferred
Experience in an FAA Part 21 production environment or AS9100-certified facility is desirable
Knowledge of composite materials, resin systems, and curing processes preferred; training available for qualified candidates

Benefits

Medical
Dental
Vision
Short and long-term disability coverage
Accident insurance
Critical illness insurance
Basic and supplemental life insurance
Employee assistance plan
Retirement savings and matching
Other developmental opportunities

Company

AkroFire

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AkroFire delivers advanced fire and thermal management solutions for the aerospace industry.

Funding

Current Stage
Growth Stage
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