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Rotor Clip · 2 days ago

Advanced Quality Engineer

Somerset, NJ

Full-time

Onsite

Mid Level

3+ years exp

Rotor Clip is a company focused on ensuring high standards for quality, safety, and performance in their products. The Advanced Quality Engineer will lead quality activities for new product introductions, develop quality plans, and work with cross-functional teams to enhance process capability and defect prevention in a manufacturing environment.

Manufacturing

Responsibilities

Lead Advanced Product Quality Planning (APQP) activities for new product introduction and engineering changes, ensuring manufacturability and quality readiness

Develop and maintain Control Plans, FMEAs, Process Flow Diagrams, and Inspection Standards for new and existing products

Identify critical dimensions and features with customer input, define input variables to control, develop tooling and methodologies to measure features, build systems to record and track measurements, ensure capability to implement SPC in processes

Collaborate with Engineering, Manufacturing, and Supply Chain during the design and prototype phases to identify potential quality risks and implement preventative measures

Establish and validate process capability (Cp, Cpk) for key manufacturing operations, including steel fabrication, welding, machining, and assembly

Drive First Article Inspection (FAI) and Production Part Approval Process (PPAP) documentation for new or modified parts and assemblies

Directly responsible for ensuring all quality standards for products are met prior to shipment to customer

Uses advanced problem solving skills to Investigate, conducts tests or experiments in resolving product performance issues. Conducts thorough root cause investigation and is responsible to drive implementation of corrective action and preventive measures

Directly responsible for customer complaint reduction of Rotor Clip products

Perform verification and effectiveness reviews of corrective actions

Makes independent risk based decision when faced with releasing non-conforming products

Participate in ongoing process improvement efforts to ensure design, manufacturing and quality methodologies are effective, efficient, standardized and integrated

Employ 8D 5Why's and other Lean tools to enhance Quality and productivity. Participate in Lean activities including Kaizen events, 5S audits

Initiate and lead efforts in implementing poka-yoke tools and fixtures in production line to build quality products which eliminate customer complaints

Evaluate our current-state approach and results, and define and implement innovative approaches to improve quality through the introduction of new technologies, systems, methods and controls

Support efforts to facilitate quality systems compliance and certifications

Compiles and writes training material, SOP’s, and QC Criteria as required

Conduct internal Quality system audits and be involved with CAPA projects

Provide technical training and guidance to technicians and operators on quality methods and measurement techniques

Qualification

NPIAPQP processesControl PlansFMEAsRoot cause analysis toolsIATF 16949 knowledgeSix Sigma certificationEngineering drawings interpretationJudgmentMulti-tasking abilityCommunication skillsInterpersonal skillsAttention to detailInitiative