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Dexcom Deutschland GmbH · 3 days ago

Senior Staff Process Development Engineer

San Diego, CA

Full-time

Onsite

Senior Level, Lead/Staff

$149K/yr - $248K/yr

8+ years exp

Dexcom Corporation is a pioneer and global leader in continuous glucose monitoring (CGM). The Senior Staff Process Development Engineer will lead the development and optimization of wet thin-film coating processes, collaborating cross-functionally to ensure robust process integration and regulatory compliance.

Medical Device

Responsibilities

You will lead the development and optimization of wet thin-film coating processes for applying sensitive chemical formulations onto flexible substrates

You will evaluate and implement advanced coating technologies such as slot-die, jet/contact dispensing, and other related methods

You will design lab-scale coating processes that have a pathway towards high-volume manufacturing environments

You will establish metrology and process control strategies to ensure coating uniformity, controlled coating thickness, and minimal material waste

You will collaborate cross-functionally with formulation scientists, equipment engineers, and sensor development teams to ensure robust process integration

You will troubleshoot coating defects and drive continuous improvement in yield, throughput, and material utilization

You will mentor junior engineers and contribute to Dexcom’s coating technology roadmap

You will ensure coating processes meet regulatory standards and support validation activities (IQ/OQ/PQ)

Qualification

Wet thin-film coatingCoating technologiesFluid dynamicsProcess scalingElectro-chemical processesISO 13485FDA GMPAnalytical skillsCommunicationCollaboration

Required

You possess an advanced degree in Chemical Engineering or other related technical discipline

You have deep expertise in wet thin-film coating technologies, including slot-die, contact, and/or jet dispensing

You are skilled in fluid dynamics, rheology, and surface science as applied to coating processes

You have hands-on experience with coating equipment setup, tuning, and troubleshooting

You are familiar with electro-chemical processes

Your proficiency includes scaling processes to high-volume manufacturing and integrating with production systems

You are familiar with ISO 13485 and FDA GMP requirements for regulated manufacturing environments

You have strong analytical skills and use data-driven approaches to optimize process performance

You are an excellent communicator and collaborator, able to lead cross-functional initiatives and mentor others

Typically requires a Bachelor's degree in a technical discipline, and a minimum of 13+ years related experience or a Master's degree and 8+ years equivalent industry experience or a PhD and 5+ years of experience