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John H. Carter Company, Inc. · 14 hours ago

Control Valve Repair Technician - Level 1 (1st or 2nd Shift)

Gonzales, Louisiana, United States

Full-time

Onsite

Entry Level

2+ years exp

John H. Carter Company, Inc. is seeking a Control Valve Repair Technician - Level 1. The role involves disassembling and assembling control valves, ensuring quality control, and performing inspections and tests on various valve types and actuators.

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Responsibilities

Perform disassembly and assembly of new control valves including:

Read, interpret, and respond accordingly to sales order and customer data sheet information

Safely disassemble valves and parts including various types of valves such as:

Sliding stem valves

Rotary ball valves

Rotary butterfly valves

High performance rotary butterfly valves

Various bolted bonnet gate, globe, and check valves

Soft-seated ball valves

Various pressure globe, and rotary valves

Safely disassemble actuators and parts including various types of actuators such as:

Double acting pneumatic sliding stem piston actuators

Double acting pneumatic rotary piston actuators

Single acting sliding stem spring and diaphragm actuators

Single acting rotary spring and diaphragm actuators

Evaluate parts and maintain material awareness including:

Mark parts correctly and maintain organization and segregation

Perform chemical solvent cleaning when needed

Perform inspection of parts being used in assembly and ensure critical dimension requirements are being met where required

Complete all quality control sheets including date, sign-off, status, etc

Understand all special requirements needed for the assembly while maintaining compliance with all factories and or customer requirements

Safely and accurately perform some machining processes:

Use drill press or pneumatic tools for drilling and pinning stems for valve plugs

Use hand grinder for polishing some flange and sealing surfaces

Safely assemble control valves from repair order instructions, customer test-report/specification sheets, and OEM IOM manuals; this includes performing all calibration of all positioners and or controllers

Install stem packing

Safely and accurately attaches actuators to valves

Sets correct valve travel

Sets correct bench set on actuator

Can accurately and efficiently tube up positioners and controllers to the actuator along with any other accessories on the assembly

Safely test control valves according to applicable Code test requirements while applying and utilizing manufacturer’s manuals using compressed air, water, and nitrogen. Accurate and thorough completion of test reports with all required detail is essential

Ability to safely and accurately tube up, calibrate and troubleshoot various pneumatic and digital positioners and controllers as per factory and or customer spec sheets including but not limited to the following:

Fisher 3582 and 3582I sliding stem positioners

Fisher 3610J, 3610JP, 3620, 3620JP rotary positioners

DVC6200 positioner

DVC2000 positioner

Fisher C1P pressure controller

Fisher 2500 pneumatic level controller

Perform disassembly and assembly of new regulators and relief valves including:

Direct operated regulators

Pilot operated regulators

Read, interpret, and respond accordingly to sales order and customer data sheet information and or any special customer requirements

Safely and accurately do spring, orifice, and body changes to various types of regulators and relief valves

Safely and accurately test all regulators and relief valves

Safely and accurately set regulators and relief valves to desired set point

Complete all quality control sheets including date, sign-off, status, etc

Tag, seal, and prepare products for shipping while maintaining pride in workmanship including priming and painting products while adhering to all safety rules including proper clean-up and paint waste disposal. Palletizing and protecting tags, flanges, and threaded areas during the painting process are important

Understands and ensures that the JHC TCC (Total Customer Commitment) standards are upheld at all times

Actively and enthusiastically supports JHC colleagues at all times

Builds and cultivates solid relationships – internally and externally

Travels when required and applicable

Regular and predictable attendance is essential for this position

Qualification

Control ValvesPneumatic SystemsRegulatorsPneumatic ToolsMechanical AptitudeQuality ControlTWIC CertificationOSHA SafetyCustomer ServiceProblem Solving

Required

High School or Equivalent

A minimum or 2 years in the valve repair industry preferred

Basic knowledge fundamentals, including Control Valves, Pneumatic Safety Systems, and Rotary Valves

Ability to read and understand customer data spec sheets for final assembly of control valves and regulators

Basic knowledge of industrial regulators

Basic knowledge of various pneumatic positioners and controllers typically used on control valves

Ability to use basic hand and pneumatic tools confidently and safely

Working as self-directed field/shop environment worker

Read and record measurements using standard measuring tools such as manual torque wrenches, dial calipers, Vernier calipers, micrometers, thread gauges, tape measure, and scale

TWIC, OSHA Safety, Security Passport

Valid State issued driver's license

Demonstrate good Ethics, Values and Integrity

Professional in appearance and actions

Customer Service

Strong Mechanical Aptitude

Demonstrated ability to read, write and verbalize in a professional, organized manner

Moderate computer skills

Self-Starter and Self-Directed

Demonstrate problem solving abilities