Structural Engineer - Full Vehicle Concepts jobs in United States
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Mach Industries · 3 days ago

Structural Engineer - Full Vehicle Concepts

Mach Industries is a rapidly growing defense technology company focused on developing next-generation autonomous defense platforms. The Structural Engineer will drive the structural configuration and analysis of unmanned aerial systems (UAS) in support of advanced defense programs, ensuring technical rigor and design leadership in a fast-paced environment.

Drone ManagementIndustrialInfrastructureManufacturingNational Security

Responsibilities

Lead the development of primary structural configuration for UAS concepts (load-path definition, material/section selection, structural envelope/layout)
Translate concept-level vehicle definitions into structural layouts and FEM models (mesh generation, boundary conditions, load cases, sizing)
Drive trade studies: structural mass vs performance, manufacturability, stiffness/strength/weight, material alternatives (metal, composite)
Provide input to downstream design phases: ensure layout decisions are traceable to concept-level choices and influence detail design
Mentor junior structural analysts/designers: review work, provide technical guidance, promote best practices in early-design FEM methods
Participate in interdisciplinary design reviews, present structural metrics, implications of layout decisions, risk/opportunity assessments

Qualification

Structural design experienceFEM modelingAerospace engineeringMaterial selectionMultidisciplinary designTechnical guidanceInterdisciplinary collaborationMentoring

Required

5-10+ years of structural design/analysis experience in aerospace environments
Demonstrated ability to lead structural configuration and trades in early design phases
Experience building global FEM models for aircraft
Knowledge of structural mechanics fundamentals (load paths, stiffness/strength, structural layout, materials)
Experience working in a multidisciplinary early-design setting

Preferred

Proficiency with FEMAP and NASTRAN
Experience with developing deployed UAS platforms starting at the conceptual level
Experience in startup environments

Benefits

Health insurance
Retirement plans
Opportunities for professional development

Company

Mach Industries

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Mach Industries is a defense manufacturing company that develops unmanned systems and defense infrastructure.

Funding

Current Stage
Growth Stage
Total Funding
$184.7M
Key Investors
BedrockSequoia Capital
2025-06-17Series B· $100M
2023-10-04Series A· $79M
2023-06-15Seed· $5.7M

Leadership Team

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Ethan Thornton
Member
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Company data provided by crunchbase