Allegion · 17 hours ago
Senior Automation Engineer – Equipment Integration & MES Implementation
Carmel, IN
Full-time
Hybrid
Senior Level
5+ years expAllegion is a global leader in security solutions, dedicated to creating peace of mind through safety and security innovations. We are seeking a highly skilled Senior Automation Engineer to lead manufacturing excellence initiatives, focusing on digital transformation and automation within our manufacturing processes.
ElectronicsManufacturingProduct DesignSecurity
No H1B
Responsibilities
Lead the design, development, and implementation of advanced fabrication, assembly, and automation processes, including robotics, cobots, and electronic test platforms. Support process standardization and continuous improvement initiatives utilizing Lean, Six Sigma, and TPM methodologies
Drive manufacturing digitization projects, including the integration of Industry 4.0 technologies such as data analytics, automation, smart manufacturing systems, and MES platforms (e.g., Ignition, Aveva, Rockwell) to improve visibility, efficiency, and decision-making
Lead and support the deployment of robotic automation, electronic hardware validation, and communication protocols (I2C, SPI, RS-232, USB, CAN). Troubleshoot and optimize robotic and electronic systems to enhance production reliability
Familiarity and ability to support Total Productive Maintenance (TPM) initiatives to improve equipment reliability, reduce downtime, and extend machinery lifespan
Partner with cross-functional teams (design, quality, operations, procurement) to evaluate, implement, and optimize manufacturing technologies. Lead facility start-ups, process transitions, and capital investment projects, including greenfield and brownfield initiatives
Analyze manufacturing data, including from MES and data historians, to identify trends, drive continuous improvement, and support decision-making. Develop documentation, test strategies, and process specifications
Provide technical expertise, troubleshooting, and training to production and maintenance teams on automation, electronics, MES, and process improvements
Qualification
Required
Bachelor's or associate degree in Technical Field such as Electrical, Mechanical, Mechatronics, Robotics, Industrial Engineering, Computer Science or a related field
In lieu of degree, 10+ years of demonstrated experience
5+ years in advanced manufacturing, automation, electronics testing, and/or related fields
Proven experience with Industry 4.0 technologies, smart manufacturing, digital transformation projects, and MES platforms (Ignition, Aveva, Rockwell, etc)
Equipment Integration
Design and implement automation solutions for new and existing manufacturing equipment
Develop and maintain PLC, HMI, SCADA, Data Historian systems for machine control and data acquisition
Ensure interoperability between equipment and MES through standardized communication protocols (e.g., OPC UA, MQTT)
Collaborate with equipment suppliers and internal teams to validate integration requirements
Support deployment and configuration of MES modules (production tracking, quality, maintenance)
Develop interfaces between MES and shop-floor systems, ensuring accurate data flow
Troubleshoot and resolve integration issues during commissioning and production
Provide technical documentation and training for MES-related processes
Identify opportunities to enhance automation and digital connectivity
Participate in Industry 4.0 initiatives, including IoT and smart manufacturing projects
Ensure compliance with cybersecurity and data integrity standards
Hands-on experience with PLC programming (Allen-Bradley, Siemens), industrial networking, and data acquisition
Familiarity with MES platforms (e.g., Ignition, Siemens Opcenter, Rockwell FactoryTalk, or similar)
Strong understanding of manufacturing processes and automation technologies
Proficiency in industrial communication protocols and database systems
Excellent problem-solving and project management skills
Preferred
Experience in multi-site deployments
Experience with SQL, Python, or other scripting languages for data handling
Knowledge of ISA-95 standards and integration best practices
Exposure to cloud-based manufacturing solutions and analytics
Familiarity with TPM or other 'High-Performance Team' Manufacturing Program
Benefits
Health, dental and vision insurance coverage, helping you “be safe, be healthy”.
A commitment to your future with a 401K plan, offering a 6% company match and no vesting period
Tuition Reimbursement
Unlimited PTO
Employee Discounts through Perks at Work
Community involvement and opportunities to give back so you can “serve others, not yourself”
Opportunities to leverage your unique strengths through CliftonStrengths testing and coaching
Company
Allegion
Allegion provides mechanical and electronic security products for residential, commercial, and institutional environments.
10001+ employees
Funding
Current Stage
Public CompanyTotal Funding
$1B2024-05-21Post Ipo Debt· $400M
2022-06-07Post Ipo Debt· $600M
2013-11-29IPO
Leadership Team
Rob Martens
Senior Vice President, Chief Innovation & Design Officer, Corporate Development
Greg Katai
VP Sales and Marketing at Yonomi
Recent News
2025-11-11
Morningstar.com
2025-11-06
Company data provided by crunchbase