Hyundai America Technical Center, Inc. (HATCI) · 10 hours ago
Sr. Chassis Brake Systems Engineer
Superior, MI
Full-time
Hybrid
Senior Level, Lead/Staff
8+ years expHyundai America Technical Center, Inc. (HATCI) is seeking a highly experienced Senior Chassis Engineer to lead the design, development, and validation of braking systems for U.S. pickup trucks and off-road vehicles. In this role, you will oversee the complete brake system development lifecycle and ensure designs meet performance targets, reliability, and safety regulations.
Automotive
Responsibilities
Lead Brake System Design & Development: Lead end-to-end design of brake systems and components (e.g. hydraulic boosters, calipers, rotors, pads, actuators) using CATIA V5. Develop robust mechanical layouts and CAD models that meet vehicle performance, packaging and manufacturability requirements
Simulation & Analysis: Perform and coordinate detailed engineering analysis (FEA, multi-body simulation, NVH studies, etc.) to predict brake performance, durability and noise-vibration-harshness (NVH) characteristics. Iterate designs based on simulation and test data to optimize stopping power and reliability
Cross-Functional Collaboration: Work closely with vehicle design, dynamics, controls, powertrain and testing teams to define brake system requirements that align with vehicle performance and safety targets. Coordinate with hardware and software groups (ABS/ESC controls, regenerative braking teams) to ensure seamless integration of brake functions
Supplier & Manufacturing Coordination: Partner with suppliers and internal manufacturing to select components (calipers, masters, valves, etc.) and processes. Ensure supplier designs meet our specifications and validate buildability and quality. Manage design reviews, DFMEA and cost targets in collaboration with procurement
Validation & Testing: Define, support and execute comprehensive test and validation plans for brakes – including hardware-in-the-loop, brake dynamometer, bench and full-vehicle tests. Lead prototype and durability testing in lab and real-world off-road conditions. Analyze test data (performance curves, fade, pedal feel, braking distance) and drive design iterations to meet Federal and International requirements and internal standards
Technical Documentation: Create and maintain all project documentation. This includes 3D CAD models and 2D drawings (using CATIA V5), bills of materials (BOMs), specifications, test plans/reports and validation reports. Present technical findings and design reviews to management and cross-functional teams
Failure Analysis & Continuous Improvement: Investigate any brake system issues or field failures; perform root-cause analysis and implement corrective actions. Drive continuous improvement by capturing lessons learned and refining future designs. Review IQS, VDS, JP Power & Consumer reports to support warranty and quality issues
Leadership & Mentorship: Act as a technical lead within the chassis/brake team. Mentor and train junior engineers, providing guidance on engineering best practices and project management. Demonstrate leadership by setting high standards for quality and innovation, and by fostering a collaborative team atmosphere
Travel: Occasional domestic and international travel (approximately 20%) to our Korean HQ, supplier facilities, chassis component manufacturers, and CA test tracks are expected. Travel may also include collaboration with off-site engineering teams or attendance at industry events
Qualification
Required
Bachelor's or Master's degree in Mechanical Engineering, Automotive Engineering, or a related field
8–10 years of relevant automotive engineering experience, with a significant portion in chassis or brake system design
Prior work at an OEM or Tier-1 supplier is required
Preferred
Experience working on electric or hybrid vehicle brake systems (e.g. integration with regenerative braking or electromechanical brakes)
Prior experience with pick-up trucks, SUVs or off-road vehicles and knowledge of their specific brake durability/fade requirements (e.g. severe environments, water fording)
Proficiency in CAE tools (e.g. ANSYS, Nastran, MATLAB/Simulink) for advanced suspension modeling, dynamic simulations, or optimization
In-depth understanding of vehicle ride & handling, off-road performance, and NVH considerations specific to heavy-duty trucks and SUVs
Knowledge of solid axle and independent suspension systems in off-road conditions
Familiarity with CAD software (e.g. CATIA V6) and PDM (ENOVIA V6) or Windchill PLM systems
Professional Engineer (PE) license or Six Sigma certification, if applicable
Benefits
Zero-dollar employee premiums on Medical, Dental, and Vision for you and your family.
100% employer-paid disability and life insurance.
Generous paid time off including vacation, sick and abundant holidays.
A global environment that fosters diversity.
Competitive salaries.
Retirement savings and planning benefits.
Flexible work hours, and hybrid work schedule options.
Access to health savings accounts and flexible spending accounts.
Company
Hyundai America Technical Center, Inc. (HATCI)
Hyundai America Technical Center, Inc.
501-1000 employees
H1B Sponsorship
Hyundai America Technical Center, Inc. (HATCI) has a track record of offering H1B sponsorships. Please note that this does not
guarantee sponsorship for this specific role. Below presents additional info for your
reference. (Data Powered by US Department of Labor)
Distribution of Different Job Fields Receiving Sponsorship
Represents job field similar to this job
Trends of Total Sponsorships
2025 (9)
2024 (10)
2023 (3)
2022 (13)
2021 (4)
2020 (4)
Funding
Current Stage
Late StageRecent News
2025-02-26
Help Net Security
2024-12-04
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