Process Engineer - Defect Engineering (Silicon Photonics) jobs in United States
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GlobalFoundries · 8 hours ago

Process Engineer - Defect Engineering (Silicon Photonics)

GlobalFoundries is a leading full-service semiconductor foundry providing design, development, and fabrication services. The role is accountable for managing inline defect excursion control in a high-volume semiconductor production environment, analyzing defect signals, and executing timely actions to minimize their impact on wafer quality and yield.

ElectronicsManufacturingSemiconductor
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H1B Sponsor Likelynote

Responsibilities

Maintain end-to-end ownership of Out-of-Control (OOC) and excursion events: Manage the full lifecycle of each incident, from initial detection and analysis through root-cause determination, implementing any necessary tool or process holds, and final product disposition
Drive reduction of defect-related excursions: Proactively implement measures across all process modules to minimize the frequency and impact of defect OOC/excursion events
Implement best-known methods (BKMs) for continuous improvement: Establish and refine industry best practices that enhance the quality of root-cause analyses and accelerate response times, thereby reducing the overall impact of fab-wide excursions
Evaluate and disposition affected products: Assess wafers impacted by excursions or OOC events to determine appropriate actions (e.g., scrapping, downgrading, or continued processing) that protect downstream yield and product quality
Enhance OOC detection systems: Maintain and continuously improve detection mechanisms—such as Statistical Process Control (SPC) charts and automated signal detection systems—to ensure early and reliable identification of process anomalies
Develop comprehensive troubleshooting guides: Work closely with defect yield enhancement owners to create and update robust Troubleshooting Guides (TSGs) that standardize effective reactions and corrective actions for defect excursions and OOC scenarios
Collaborate with process module teams: Partner with cross-functional module engineering teams to investigate OOC events, establish clear tool/chamber hold and release criteria, and verify product integrity through post-maintenance checks once issues are resolved
Contribute to strategic departmental plans: Help define and execute department-level plans aimed at achieving key manufacturing KPIs (cycle time, line yield, Overall Equipment Efficiency, etc.), ensuring alignment of these initiatives with the fab’s broader operational goals
Champion continuous improvement and lean practices: Actively participate in continuous improvement programs and apply Lean Manufacturing principles to drive increased productivity, higher quality, and greater cost effectiveness within the operation
Foster a world-class, collaborative culture: Support Fab 8’s initiatives to achieve manufacturing excellence by promoting a team-based, collaborative work environment and upholding the highest standards of operational performance
Oversee cleanroom operations: Maintain a regular presence on the manufacturing floor (cleanroom) to supervise critical process activities, ensure procedure compliance, and directly address any on-floor issues
Provide flexible shift coverage: Be available for shift coverage — including night shifts and partial weekends — to ensure continuous oversight and support of 24/7 manufacturing operations
Uphold safety and compliance standards: Perform all duties with strict adherence to Environmental, Health, Safety & Security (EHSS) protocols, and actively support all corporate safety and sustainability programs
Perform all activities in a safe and responsible manner and support all Environmental, Health, Safety & Security requirements and programs
Other duties as assigned by the manager

Qualification

Electrical EngineeringMaterials ScienceDefect AnalysisStatistical ControlsSemiconductor ManufacturingLean ManufacturingInterpersonal SkillsCommunication SkillsOrganizational Skills

Required

Education - Bachelor or M.S. Degree in Electrical Engineering, Materials Science, Solid State Physics or other relevant engineering physical science discipline is required
Experience - Minimum of 1 year of industry experience
Ability to work in shift system including weekend coverage
Language Fluency – Fluent in English Language – written & verbal
Ability to relocate to Malta, NY

Preferred

2 years of Semiconductor process experience in defect analysis and reduction
Experienced with Inline Defect Control
Solid background in semiconductor manufacturing and statistical controls
Excellent interpersonal skills, energetic and self-starter
Demonstrated ability to work well within a global matrixed team or environment
Outstanding communication skills - both written and verbal
Demonstrated ability to communicate well with all levels of the organization and experience in working with external constituencies
Strong organizational skills; demonstrated ability to manage multiple tasks simultaneously and able to react to shifting priorities to meet business needs
Demonstrated ability to meet deadlines and commitments

Company

GlobalFoundries

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GlobalFoundries is a full-service semiconductor foundry that manufactures integrated circuits in high volume.

H1B Sponsorship

GlobalFoundries has a track record of offering H1B sponsorships. Please note that this does not guarantee sponsorship for this specific role. Below presents additional info for your reference. (Data Powered by US Department of Labor)
Distribution of Different Job Fields Receiving Sponsorship
Represents job field similar to this job
Trends of Total Sponsorships
2025 (114)
2024 (76)
2023 (66)
2022 (100)
2021 (87)
2020 (187)

Funding

Current Stage
Public Company
Total Funding
$4.39B
Key Investors
European CommissionU.S. Department of CommerceU.S. Department of Defense
2025-12-11Grant· $579.33M
2024-11-20Grant· $1.5B
2024-05-22Post Ipo Secondary· $750M

Leadership Team

D
DK Sohn
VP
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Jonathan Park
IP Strategy and Offering Management
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Company data provided by crunchbase