Complete Staffing Solutions · 21 hours ago
Process Engineer
Leominster, MA
Full-time
Onsite
Mid, Senior Level
$70K/yr - $90K/yr
3+ years expComplete Staffing Solutions is seeking an Injection Molding Process Engineer for GSC USA. The role involves developing and maintaining efficient injection molding processes to ensure high-quality production, providing technical expertise, and leading process development for new product launches.
CRMHuman ResourcesInformation TechnologyStaffing Agency
Responsibilities
Plan, direct, and coordinate manufacturing equipment and processes to produce high-quality injection-molded products
Lead molding efforts for new program launches, process setups, and revisions
Troubleshoot and resolve production issues, driving continuous process improvements
Monitor and quantify process effectiveness, document results, and report findings to management
Provide training, guidance, and mentorship to process technicians and molding team members
Analyze, optimize, and standardize manufacturing processes to improve productivity, quality, and operational safety
Assess, document, and improve existing processes to increase product quality, productivity, and Overall Equipment Effectiveness (OEE)
Develop and validate new processes and product launches; lead equipment selection, installation, and capability trials
Prepare capital equipment requests using sound cost/benefit analysis
Collaborate with suppliers and engineers to ensure seamless equipment and material integration
Provide hands-on leadership and technical support to process technicians, operators, and production teams
Develop and maintain clear, detailed process documentation, work instructions, and standard operating procedures. Drive cost reduction and yield improvement initiatives through data-driven problem solving
Lead troubleshooting and corrective action for molding, material, and equipment issues
Monitor injection molds, recommend refurbishment, and maintain tooling history records
Interface with suppliers and customers to resolve technical issues and communicate project progress
Apply statistical methodologies (SPC, FMEA, Six Sigma) to improve process capability and quality
Champion Lean, Six Sigma, and Kaizen initiatives to eliminate waste and drive efficiency
Support all facility safety, environmental, and ergonomic initiatives, modeling proper PPE and safe work practices
Qualification
Required
Bachelor's degree in Plastics, Chemical, or Mechanical Engineering required
3–5+ years of hands-on experience in an injection molding operation
Strong technical background in molding processes, tooling, equipment, materials, and quality systems
Proficiency in process analysis tools (SPC, FMEA, Six Sigma) and Lean Manufacturing principles
Demonstrated ability to lead projects, facilitate team activities, and manage multiple start-ups
Excellent written and verbal communication, organization, and teamwork skills
Strong computer skills including Word, Excel, PowerPoint
Self-starter with strong problem-solving skills, capable of working independently and cross-functionally
Preferred
AutoCAD or SolidWorks experience preferred
Master Molder I certification (or equivalent) and experience with scientific molding methodology highly desired
Experience mentoring or providing technical guidance to others is preferred
Company
Complete Staffing Solutions
Complete Staffing Solutions is a staffing and recruiting company that offers finance, accounting, and administrative staffing solutions.
51-200 employees
Funding
Current Stage
Growth StageLeadership Team
Anthony Martin
Managing Partner
Daniel Pelham
Executive Recruitment Partner
Company data provided by crunchbase