Women in Cleantech and Sustainability ยท 2 months ago
SR. MANUFACTURING ENGINEER AT PROTERRA (GREER, SC, USA)
Greer, SC
Full-time
Onsite
Senior LevelProterra is a company focused on sustainable transportation solutions, and they are seeking a Sr. Manufacturing Engineer to optimize automated processes for battery module assembly. The role involves ensuring high-quality production while implementing continuous improvement initiatives in a high-volume manufacturing environment.
Association
Responsibilities
Develop and validate automated processes for cell-to-module and module-to-pack assembly, including welding, fastening, sealing, potting, and end-of-line testing
Define, document, and maintain process parameters, standard work instructions, and validation protocols
Conduct PFMEA and implement poka-yoke/error-proofing systems to ensure process robustness
Perform capability studies (Cp/Cpk), MSA, and DOE to optimize line performance and reduce variation
Work with automation engineers and vendors to specify, install, and validate robotic assembly systems, conveyors, torque tools, and inspection equipment
Support integration of MES, vision systems, leak tests, HiPot, and isolation resistance testers for real-time quality control
Lead troubleshooting and root cause analysis for equipment and process issues, driving permanent corrective actions
Ensure compliance with automotive/energy industry standards (IATF 16949, ISO, UL, etc.)
Partner with Quality to investigate nonconformities and drive corrective/preventive actions
Support validation and approval of new materials, tooling, and equipment for production readiness
Apply Lean Manufacturing and Six Sigma principles to improve OEE, yield, and throughput
Lead kaizen events focused on cycle time reduction, ergonomic optimization, and scrap reduction
Drive automation enhancements aligned with Industry 4.0, including data-driven process monitoring and predictive maintenance
Work closely with Design Engineering to ensure DFM/DFA for cells, modules, and pack designs
Collaborate with Maintenance, Controls, and Production teams to maintain line reliability and uptime
Provide technical training to operators, technicians, and engineers on new processes and equipment
Qualification
Required
Develop and validate automated processes for cell-to-module and module-to-pack assembly, including welding, fastening, sealing, potting, and end-of-line testing
Define, document, and maintain process parameters, standard work instructions, and validation protocols
Conduct PFMEA and implement poka-yoke/error-proofing systems to ensure process robustness
Perform capability studies (Cp/Cpk), MSA, and DOE to optimize line performance and reduce variation
Work with automation engineers and vendors to specify, install, and validate robotic assembly systems, conveyors, torque tools, and inspection equipment
Support integration of MES, vision systems, leak tests, HiPot, and isolation resistance testers for real-time quality control
Lead troubleshooting and root cause analysis for equipment and process issues, driving permanent corrective actions
Ensure compliance with automotive/energy industry standards (IATF 16949, ISO, UL, etc.)
Partner with Quality to investigate nonconformities and drive corrective/preventive actions
Support validation and approval of new materials, tooling, and equipment for production readiness
Apply Lean Manufacturing and Six Sigma principles to improve OEE, yield, and throughput
Lead kaizen events focused on cycle time reduction, ergonomic optimization, and scrap reduction
Drive automation enhancements aligned with Industry 4.0, including data-driven process monitoring and predictive maintenance
Work closely with Design Engineering to ensure DFM/DFA for cells, modules, and pack designs
Collaborate with Maintenance, Controls, and Production teams to maintain line reliability and uptime
Provide technical training to operators, technicians, and engineers on new processes and equipment
Company
Women in Cleantech and Sustainability
Influential network of professionals to further the roles of women in growing the green economy & making a positive impact on environment
Founded in 2011San Francisco, California, USA
201-500 employees
Funding
Current Stage
Growth StageCompany data provided by crunchbase