Process Control & Instrumentation · 1 day ago
Systems Control Engineer
Detroit, MI
Full-time
Onsite
Senior Level
5+ years expProcess Control & Instrumentation is seeking a Systems Control Engineer responsible for developing, maintaining, and improving automation control systems. The role includes designing and troubleshooting instrumentation and controls equipment to enhance uptime, efficiency, and quality in manufacturing processes.
AutomotiveData IntegrationIndustrial AutomationInformation TechnologyManufacturingSoftware
Responsibilities
Review electrical panel layouts, wiring schematics and BOM’s for new equipment
Programs, integrates, troubleshoots, and supports PLC, HMI software for control systems and equipment
Programming and Troubleshooting Ovation DCS system
Programming PLCs and developing ladder logic diagrams
Troubleshooting issues with control systems as they arise
Analyzing control panel layouts and electrical schematics for machinery
Creates electrical panel layouts, wiring schematics and BOM’s for new equipment
Designs, implements and supports PLC, HMI software for control systems and equipment
Designs, implements and supports hardware electrical systems
Investigates and solves automation problems and troubleshooting of existing equipment
Develops functional and design specifications for automated systems/processes
Assists in the development of project control strategies, project plans and estimates for projects
Stays current with a variety of the field's concepts, practices, and procedures
Will program Allen Bradley and other manufacturers' controls for new and existing automated equipment
Contribute to the development and improvement of plant system processes and structures for acquiring, displaying, and trending process data
Collaborate with internal and external personnel for proposal development
Acquire data to demonstrate cause and affect relationships within processes, and prioritize business and process opportunities for improvement
Review and interpret control system, construction, and installation drawings and the development of control system descriptions and training manuals
Interact with contractors, maintenance, and other appropriate personnel to identify issues in system processes and provide solutions
Provide direction, assistance, and training to maintenance team (technicians/electricians) and plan and coordinate detailed aspects of engineering work
Travel
Strive to meet the established Key Performance Indicators (KPI’s)
Support testing, installation and troubleshooting of projects
Participate in the implementation of new initiatives
Perform related work duties a assigned
Provide direction to staff assigned as a functional team when required
Qualification
Required
Bachelor's degree in Electrical or Controls Engineering or relevant field required
5+ years of experience in an Engineering role or similar experience required
Expertise with various hardware equipment such as OVATION, Allen Bradley, Siemens, and SCADA platforms (iFIX, RSView and WonderWare)
Must have hands-on troubleshooting ability of electrical circuits up to 480VAC, DC circuits up to 24VDC
Troubleshooting ability of servos, variable frequency drives, motors, hoists, and presses
Experience with pneumatic and hydraulic machinery
Strong technical aptitude and analytical problem solving skills
Detail oriented, excellent organizational skills, self-motivated and have the ability to manage multiple priorities
Excellent interpersonal and communication skills and the ability to work well with all levels in the company
Must possess a mature, professional attitude
Must be willing to work any shift and travel
Review electrical panel layouts, wiring schematics and BOM's for new equipment
Programs, integrates, troubleshoots, and supports PLC, HMI software for control systems and equipment
Programming and Troubleshooting Ovation DCS system
Programming PLCs and developing ladder logic diagrams
Troubleshooting issues with control systems as they arise
Analyzing control panel layouts and electrical schematics for machinery
Creates electrical panel layouts, wiring schematics and BOM's for new equipment
Designs, implements and supports PLC, HMI software for control systems and equipment
Designs, implements and supports hardware electrical systems
Investigates and solves automation problems and troubleshooting of existing equipment
Develops functional and design specifications for automated systems/processes
Assists in the development of project control strategies, project plans and estimates for projects
Stays current with a variety of the field's concepts, practices, and procedures
Will program Allen Bradley and other manufacturers' controls for new and existing automated equipment
Contribute to the development and improvement of plant system processes and structures for acquiring, displaying, and trending process data
Collaborate with internal and external personnel for proposal development
Acquire data to demonstrate cause and affect relationships within processes, and prioritize business and process opportunities for improvement
Review and interpret control system, construction, and installation drawings and the development of control system descriptions and training manuals
Interact with contractors, maintenance, and other appropriate personnel to identify issues in system processes and provide solutions
Provide direction, assistance, and training to maintenance team (technicians/electricians) and plan and coordinate detailed aspects of engineering work
Travel
Strive to meet the established Key Performance Indicators (KPI's)
Support testing, installation and troubleshooting of projects
Participate in the implementation of new initiatives
Perform related work duties as assigned
Provide direction to staff assigned as a functional team when required
Programming of Ovation, Allen Bradley PLC's, Siemens PLC, Wonderware and iFIX platforms
Communication protocols: OPC, Modbus, Ethernet
Process instrumentation and Controls, SCADA, DCS and communication systems
Process and Instrumentation Diagrams and Network Layouts
Instrumentation installation and or calibration (flow, float, volume, pressure, level, temperature, vibration,etc..)
Conveyor systems
Water Treatment processes
Waste Water Treatment systems
Make effective decisions
Promote and foster team work environment
Establish and operate in an environment which provides the capacity for excellence
Support installation of projects
Participate in the implementation of new initiatives
Communicate both verbally and in writing with all levels
Negotiate and develop solid internal and external relationships
Exercise superior computer, analytical, problem solving and conflict resolution skills
Manage multiple projects effectively
Interface with a multidisciplinary team
Motivate, train, lead and develop staff for improved performance and efficiency
Maintain effective working relationships with others
Communicate effectively, both verbally and written instructions
Problem solve effectively
Communicate frequently with team members and others about process, equipment or potential problems
Direct team activities or to work as a team member
Preferred
Experience in a manufacturing/industrial automation environment a plus
2 or more years of Allen Bradley hardware and software troubleshooting experience - RS Logix 5, 500, 5000
Company
Process Control & Instrumentation
PCI is a provider of Industrial Process Automation, System Integration, and Optimization solutions.
51-200 employees
H1B Sponsorship
Process Control & Instrumentation has a track record of offering H1B sponsorships. Please note that this does not
guarantee sponsorship for this specific role. Below presents additional info for your
reference. (Data Powered by US Department of Labor)
Distribution of Different Job Fields Receiving Sponsorship
Represents job field similar to this job
Trends of Total Sponsorships
2025 (1)
2024 (2)
2023 (3)
2022 (2)
2021 (1)
2020 (3)
Funding
Current Stage
Growth StageCompany data provided by crunchbase