Manufacturing Process Engineer - Plastic Injection jobs in United States
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Flex-N-Gate · 10 hours ago

Manufacturing Process Engineer - Plastic Injection

Flex-N-Gate is a leading manufacturer and supplier of components for the automotive industry, and they are seeking a Plastics Process Engineer responsible for maintaining plastic injection molding processes. The role involves troubleshooting, optimizing machine parameters, and contributing to continuous improvement activities to ensure high-quality production of automotive components.

AutomotiveLogisticsManufacturing

Responsibilities

Set up and start up plastic molding/extrusion machines and auxiliary equipment according to specifications
Optimize process parameters to maintain consistent part quality and minimize cycle time and scrap
Monitor machine performance and identify opportunities for process improvements
Perform root cause analysis of molding defects such as flash, short shots, sink marks, warping, etc
Perform in-process inspections using gauges, calipers, and other measurement tools
Maintain accurate records of machine settings and process parameters for each job
Assist engineers with process trials, tool qualifications, and sample runs
Support preventive maintenance activities and minor mechanical repairs
Create and update documentation such as setup sheets, process logs, and troubleshooting guides
Collaborate with Quality and Engineering teams to address non-conformances and implement corrective actions
Train and support machine operators on process best practices and standard work
Contribute to safety and environmental initiatives by following procedures and recommending improvements
Participate in continuous improvement projects to improve efficiency, part quality, and machine uptime
Ensure compliance with company Quality Management System and Environmental Management System policies

Qualification

Injection moldingPlastic materials knowledgeMeasurement devicesBlueprint readingProcess Flow knowledgeMechanical aptitudeCommunication skillsProblem-solving skillsAttention to detailTeam collaboration

Required

Certificate or associate degree in Plastics Engineering, Manufacturing Technology, or a related technical field (or equivalent experience)
Minimum 3–5 years of hands-on experience with injection molding, extrusion, or blow molding processes
Strong understanding of plastic materials, tooling, and processing principles
Familiar with reading blueprints, part drawings, and technical documentation
Experience using measurement devices (e.g., calipers, micrometers, gauges)
Mechanical aptitude with ability to use hand tools and perform minor machine maintenance
Strong communication skills and ability to work collaboratively with cross-functional teams
Computer proficiency in basic data entry, spreadsheets, and documentation software
Self-starter with strong problem-solving skills and attention to detail

Preferred

Working knowledge of Process Flow and Control Plans preferred

Benefits

Medical, dental, prescription, vision, life and disability insurance; and a flexible spending account
401(k) retirement savings plan with company match
Extensive safety training, new hire orientation, continuous learning and development programs and tuition reimbursement
Paid holidays and vacation time

Company

Flex-N-Gate

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Flex-N-Gate manufactures metal and plastic original equipment components and mechanical assemblies for companies.