Sr. Controls Engineer jobs in United States
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Altium Packaging · 1 week ago

Sr. Controls Engineer

Altium Packaging is a company focused on providing innovative packaging solutions, and they are seeking a Senior Controls Engineer to oversee plant process control systems and networks. This role is essential for ensuring operational reliability and continuous improvement through troubleshooting, system upgrades, and collaboration with engineering and maintenance teams.

CommercialManufacturingPackaging ServicesPlastics and Rubber Manufacturing

Responsibilities

Troubleshooting electrical and controls-related issues
Engage in control system software changes and upgrades
Participate in capital project implementations
Support plant and divisional initiatives to drive continuous improvement
Provide technical expertise in troubleshooting control system failures and identifying solutions, while educating peers and maintenance staff
Work with engineering, maintenance, and operations to make necessary changes to equipment for process improvements, system upgrades, preventative procedures, product changes, and new product launches
Improve equipment uptime and contribute to plant reliability efforts
Collaborate with internal and external partners to develop and implement standards to maintain the controls architecture and integrity
Provide engineering technical support to maintenance and plant operations to deliver performance, safety, and quality improvements—as well as cost-savings initiatives
Provide supervision to engineering firms, construction contractors, and equipment vendors
Share technical expertise to build controls knowledge and capability within the equipment maintenance team
Provide engineering support for CAPEX projects of varying magnitude from routine parts replacement to large scale plant expansions
Be a internal subject matter resource for all electrical systems including PLC, HMI, drives, motors, equipment troubleshooting, system integration, sensors, electro-mechanical devices, robotics, and instrumentation
Interface with maintenance electricians and electronic technicians to successfully install, maintain the various projects and lead the troubleshooting efforts
Make recommendations for improving function and reliability of control and power systems
Develop process and equipment understanding to support continuous improvement efforts
Appropriately develop, maintain and document equipment and control systems changes
Maintain records as required. (Project plans, schematics, drawings, spare parts, calibration logs, repair logs, etc.)
Additional duties as assigned
Reasonable mandatory overtime may be required due to business needs

Qualification

PLC expertiseHMI expertiseIndustrial controls networksProcess instrumentationPower distribution systemsData collection systemsLean ManufacturingContinuous ImprovementMicrosoft 365 proficiencyCommunication skillsProblem solving skills

Required

10+ years of relevant industrial controls experience
10+ years Engineering or operations experience with plastics/packaging industry equipment and systems
Demonstrated technical understanding of power distribution systems and Arc Flash compliance within a manufacturing or production facility
Experience solving problems with electrical circuits and instrumentation
Proficiency with schematics and wiring diagrams
Working knowledge of data collection systems
Strong working knowledge of PLC and controls products (e.g. ControlLogix, InTouch HMI, PanelView, Factory Talk, Asset Centre, VFDs)
Strong working knowledge of industrial controls networks (e.g. Ethernet IP)
Strong working knowledge of process instrumentation
Working knowledge of OT (Operational Technology) systems and hardware
Knowledge of various Industrial and Electrical standards such as NEC, NFPA, OSHA, ANSI, etc
Strong knowledge in Lean Manufacturing, Continuous Improvement & 5S Methodology
Excellent communication skills (oral, written and listening)
Ability to adjust communication style to multiple audiences, facilitate group coaching, and information sharing
Ability to positively confront and effectively deal with noncompliance through effective soft Skills
Ability to maintain a positive attitude and ability to empower people, specifically mentoring and coaching individuals in identifying short and long-term development needs and providing appropriate support
Ability to build personal relationships based on trust, mutual respect and open communication
Sound problem solving skills and disciplined approach to making decisions
Advanced proficiency in Microsoft 365 including Excel, Word, Power Point, Share Point

Benefits

Medical, dental and vision plans
Company holidays and vacation days
Tuition reimbursement
Learning and training opportunities
Bonus potential
401(k) plan with company contributions
Rewards and recognition programs
Opportunities to make a difference in the community

Company

Altium Packaging

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Altium Packaging engages in the design, development & manufacturing of plastic packages & recycled resin for various industries.

Funding

Current Stage
Late Stage

Leadership Team

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Alex Bernhardt
Strategic Advisor to the CEO
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Sean Fallmann
President & CEO
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Company data provided by crunchbase