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AAE North America · 18 hours ago

Mechanical Automation Engineer

Morrisville, NC

Full-time

Onsite

Senior Level

6+ years exp

AAE North America is a family-owned technology company recognized for its innovation and precision. As a Mechanical Automation Engineer, you will lead the design, integration, and delivery of advanced industrial automation and robotics systems, working closely with internal teams and customers to ensure seamless integration of systems.

Industrial AutomationIndustrial DesignInformation Technology

Responsibilities

Work with sales teams to visit customer plants and review SOW/RFQ specifications

Review client parts, 3D models and drawings to understand part complexity, tolerances and variances

Prepare and deliver technical presentations, product demonstrations, and proof-of-concept solutions

Recommend optimal products or systems to meet technical and budgetary needs

Assist the sales team in generating accurate cost estimates, quotes, and proposals

Translate customer requirements into engineered solutions, ensuring compatibility with product offerings

Customize standard solutions to fit unique client applications

Act as the primary technical contact for customers during the sales process

Provide a smooth transition of technical requirements to project teams after order placement

Design complex machinery with pneumatic and electromechanical components in SolidWorks

Design and integrate robots, EOAT, feeding devices and material handling cells

Lead internal and customer design reviews

Create 3D CAD models, assemblies, and detailed drawings for custom automation and robotic systems

Produce high level designs and detail/assembly drawings for manufacturing

Identify opportunities to improve performance, reduce costs, and enhance system reliability

Collaborate with controls, electrical, and software engineers to integrate robotics (articulated arms, SCARA, Delta, cobots) into automated production lines

Lead projects from concept through FAT/SAT & Installation, ensuring scope, budget, and timelines are met while coordinating with coordinating with teams, suppliers, and clients

Source and qualify components, manage supplier relationships, and oversee outsourced fabrication/assembly

Ensure designs meet OSHA, ANSI, CE, and relevant robotic safety standards (ISO 10218, RIA R15.06 etc.)

Conduct risk assessments for machine safety systems and robotic cells

Oversee the building process of the equipment, leading a team of assemblers

Lead test and debug efforts to jointly identify and resolve issues during the build phase, making adjustments across mechanical, electrical, and control systems as needed with other teams

Develop, execute, and document comprehensive FAT/SAT protocols to validate mechanical, electrical, and control systems against performance specifications

Lead on site SAT efforts, managing multidisciplinary teams to resolve deviations and ensure system acceptance

Plan and coordinate all installation phases - mechanical assembly, electrical wiring, and controls integration; to meet project milestones

Anticipate and mitigate installation and commissioning risks

Technical writing and Equipment Documentation (test plans, operating manuals)

Qualification

Mechanical Engineering degreeSolidWorks 3D CADRobotic Systems IntegrationGD&T principlesPrototypingTestingRobotic automation designVendor coordinationCommunication skillsProject management

Required

BS/MS degree in Mechanical Engineering (Mechatronics degree or focus preferred)

6+ years in Mechanical Design & Sales support roles within the industrial automation sector with at least 3 years at a Robotic Systems Integrator designing custom machinery

Proficient in SolidWorks 3D CAD design and experience using SolidWorks PDM software

Experience sizing actuators, servos, sensors, and pneumatics

Knowledge of and experience with machining and other fabrication processes

Experience applying GD&T principles to part designs and drawings

Ability to effectively communicate with outside vendors/suppliers for machined parts to ensure vendor selection and that parts are received as intended

Experience and skill in prototyping, 3D printing, testing & debug

Experience with FAT, equipment installations and SAT at customer sites

Robotic automation cell design skills (reach/cycle analyses, safety, risk assessment)

Experience designing common robotic applications: assembly, material handling, palletizing etc

Preferred

Experience integrating machine vision and 3D laser sensors

Experience designing robotic systems with Fanuc and Universal Robots

Robotic simulation software and programming experience

Experience designing complex robotic applications: vision guided robotics, dispensing, material finishing etc

Benefits

Competitive Pay – Market-aligned compensation to recognize your skills and contributions.

Health Coverage – Company-sponsored medical, vision, and dental insurance to keep you and your family healthy.

Life Insurance – Company-provided life insurance for additional financial protection.

401(k) Plan – With employee contributions to help you build long-term financial security.

Paid Time Off (PTO) – Flexible paid time off to recharge and take care of personal needs.

Holiday Pay – Paid company holidays throughout the year.

Company

AAE North America

Proud to be part of something great! We provide solutions for a diverse range of markets, including but definitely not limited to medical, automotive, food & beverage, toy, semicon, photovoltaic, analytical & life science sectors.

Founded in 2004

Morrisville, North Carolina, USA

11-50 employees