LuxWall, Inc. · 12 hours ago
Controls Project Engineer
Ypsilanti, MI
Full-time
Onsite
Mid LevelLuxWall, Inc. is focused on the development and commercialization of innovative Transparent Insulation products. The Controls Project Engineer will design, implement, and maintain Manufacturing Execution Systems (MES) and control systems to optimize production processes and improve manufacturing performance.
Building MaterialConstructionManufacturingSustainability
Responsibilities
Develop, implement, and optimize control strategies for industrial automation systems
Ability to read, understand and modify electrical and network drawings. Experience with Rockwell Integrated Architecture Builder is preferred
Ability to select appropriate components to maximize system performance and control cost
Understanding of organized programming techniques including use of UDT’s and appropriate application of AOI’s
Design and program PLCs, HMIs, and SCADA systems. Design control systems to regulate the behavior of dynamic systems. This involves analyzing system requirements, developing mathematical models, and designing control algorithms to achieve desired performance objectives
Implement Control Algorithms: Once the control systems are designed, implement the control algorithms in software or hardware components, such as PLCs (Programmable Logic Controllers) or microcontrollers
Experience with Rockwell Studio5000 PLC and Ignition HMI platforms is preferred
Experience with various communication networks including TCP/IP, Profibus, Modbus TCP and Modbus RTU
Ability to use Bridges and Third-Party modules to integrate multiple communication protocols
Experience with Servo, VFD, and Direct Start Motors. CIP Motion experience is preferred
Experience with CIP Safety and Hardwired Safety applications
Integrate control systems with MES and other enterprise systems to enable real-time data acquisition and analysis
Implement and verify tracking systems to monitor progress of units through the production lines
Conduct system testing, validation, and troubleshooting to ensure functionality and performance. Fine-tune controller parameters to optimize system response and ensure stability and robustness
Monitoring System Performance: Continuously monitor the behavior of controlled processes, using feedback from sensors and other data sources. Assess system performance and adjust maintain optimal operation
Troubleshooting and Diagnostics: When control systems encounter issues or malfunctions, diagnose the problems and implement corrective actions to restore normal operation
Integration with Other Systems: Collaborate with other disciplines to integrate control systems into larger systems and processes. They ensure seamless communication and coordination between different components of the overall system
Documentation: Maintain detailed documentation of control system designs, configurations, and changes for reference and future troubleshooting
Upgrades and Enhancements: As technology evolves, upgrade control systems and incorporate new features or enhancements to improve system performance
Lead or participate in engineering projects related to MES and control systems
Coordinate with cross-functional teams to ensure project milestones are met on time and within budget
Prepare and present technical documentation, reports, and project updates to stakeholders
Analyze production data to identify opportunities for process improvement and efficiency gains
Implement best practices and industry standards for MES and control systems
Stay current with emerging technologies and trends in manufacturing automation and MES solutions
Control engineers prioritize safety considerations in their designs and implementations, ensuring that control systems meet regulatory standards and safety requirements
Help build preventative and predictive maintenance requirements and plans for automation related equipment in manufacturing
Ensure programmed systems achieve critical targets including output per hour, process yield, unscheduled downtime, MTTR, MTBF, number of required operators and other critical parameters per manufacturing planning and targets
Ensure that all automation equipment is installed and operated in a safe manner and has appropriate engineering controls, where applicable, to ensure safe operation
Qualification
Required
Bachelor's degree in Electrical Engineering, Computer Science or a related engineering discipline
Experience in MES software such as SAP
Programming proficiency in languages (examples)
Knowledge of industrial automation protocols (examples)
Expertise in Rockwell PLC programming required
Expertise in other PLC programming (Siemens, Mitsubishi, Schneider, Beckhoff, etc.) a plus
Understanding of PLC programming and communication
Expertise in robot programming (Fanuc, Kuka, ABB, Yaskawa) is a plus
Deep understanding of manufacturing processes and workflow
Experience with data acquisition and analysis from production equipment
Strong analytical and troubleshooting abilities
Excellent communication and collaboration skills to work with cross-functional teams
Preferred
Ability to read, understand and modify electrical and network drawings
Experience with Rockwell Integrated Architecture Builder is preferred
Experience with Rockwell Studio5000 PLC and Ignition HMI platforms is preferred
Experience with various communication networks including TCP/IP, Profibus, Modbus TCP and Modbus RTU
Ability to use Bridges and Third-Party modules to integrate multiple communication protocols
Experience with Servo, VFD, and Direct Start Motors
CIP Motion experience is preferred
Experience with CIP Safety and Hardwired Safety applications
Company
LuxWall, Inc.
LuxWall, Inc., located in Ypsilanti, MI, is a leader in innovative glass solutions poised to drive dramatic change in the built environment with a product portfolio that lowers carbon emissions from building energy use.
Founded in 2020
51-200 employees
H1B Sponsorship
LuxWall, Inc. has a track record of offering H1B sponsorships. Please note that this does not
guarantee sponsorship for this specific role. Below presents additional info for your
reference. (Data Powered by US Department of Labor)
Distribution of Different Job Fields Receiving Sponsorship
Represents job field similar to this job
Trends of Total Sponsorships
2024 (1)
2022 (1)
Funding
Current Stage
Growth StageTotal Funding
$198.73MKey Investors
US Department of Energy2150Third Derivative
2025-12-24Series C· $77.01M
2024-10-31Series B· $51M
2023-11-27Grant· $31.7M
Leadership Team
Scott V. Thomsen
Chairman and CEO
Recent News
2025-10-28
2025-10-09
Company data provided by crunchbase