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Avon Technologies plc · 7 hours ago

Sr. Manufacturing Engineer

Cleveland, OH

Full-time

Onsite

Senior Level

$95K/yr - $110K/yr

7+ years exp

Avon Protection is a world leader in protective equipment, known for innovative design and high-performance quality. The Senior Manufacturing Engineer will ensure continuous operation of ballistic helmet manufacturing Value Streams by leading engineers in troubleshooting and resolving production issues while driving process stability and efficiency.

ManufacturingMilitaryPhysical Security

No H1B

U.S. Citizen Only

Responsibilities

Lead advanced troubleshooting and resolution of complex manufacturing issues impacting production efficiency and quality

Drive strategic process improvements using Lean, the Avon Strengthen System, and other advanced methodologies to optimize throughput and reduce waste

Develop and implement long-term manufacturing strategies aligned with organizational goals and cost targets

Oversee design and validation of sophisticated tooling, fixtures, and automation systems to support high-volume, low-defect production

Manage cross-functional projects involving R&D, quality assurance, and operations to ensure seamless product introduction and process integration

Establish and maintain robust process control systems, including statistical process control (SPC) and failure mode analysis

Mentor and provide technical guidance to Manufacturing Engineers and production teams to build organizational capability

Evaluate and select advanced manufacturing technologies and equipment to improve scalability and competitiveness

Collaborate with suppliers and vendors on technical specifications, qualification, and continuous improvement of materials and components

Ensure compliance with regulatory, safety, and quality standards across all manufacturing operations

Develop and maintain comprehensive documentation for processes, tooling, and equipment, ensuring adherence to best practices

Lead cost-reduction initiatives through design-for-manufacturability (DFM) and process optimization

Serve as technical authority for manufacturing during new product development, ensuring readiness for full-scale production

Qualification

Lean manufacturingRoot cause analysisTooling designProcess validationDesign-for-manufacturabilityStatistical process controlAutomation systemsProject managementTechnical writingInterpersonal skillsMentorshipCommunication skills

Required

Bachelor's degree in Manufacturing Engineering, Mechanical Engineering, or a related technical discipline

7+ years of experience in a manufacturing environment, with demonstrated leadership in process improvement and technical problem-solving

Proven ability to lead complex root cause analysis and implement sustainable corrective actions

Advanced knowledge of Lean manufacturing principles, methodologies, and continuous improvement tools

Strong project management skills with experience driving cross-functional initiatives

Expertise in tooling design, automation, and process validation for high-volume production (poka-yoke, vision systems, error-proofing)

Excellent communication skills for influencing stakeholders and leading technical discussions

Strong technical writing and documentation skills for developing standards, procedures, and reports

Ability to mentor junior engineers and provide technical leadership within the organization

Demonstrated capability to work independently and manage multiple priorities in a fast-paced environment

Proven leadership of cross-functional CI initiatives and major capital projects (> $250k), from business case through commissioning

Expert-level design-for-manufacturability/assembly (DFM/DFA), GD&T, tolerance stack, and process capability (Cp/Cpk) with robust SPC/MSA deployment

Deep experience with control plans, PFMEA, and structured problem solving (5-Why, fishbone) applied in high-mix, safety-critical manufacturing

Controls familiarity sufficient to partner with maintenance/controls engineering: Allen-Bradley PLCs, HMIs, industrial sensors, and basic ladder logic review

Preferred

Proven leadership of cross-functional CI initiatives and major capital projects (> $250k)

Expert-level design-for-manufacturability/assembly (DFM/DFA)

Composites and adhesives process knowledge relevant to composite ballistic helmets

ERP/MES integration experience for routings, BOMs, serialization/traceability, and shop-floor data capture; IFS and Tulip familiarity preferred

Advanced statistic and data tool knowledge: DOE (screening/optimization), reliability analysis, and proficiency with data analysis/reporting

Regulatory/quality fluency: ISO 9001/AS9100 systems, ITAR/EAR, document control/change management, and QCP alignment for configuration-controlled products

Exceptional technical writing (work instructions, troubleshooting guides) and executive-ready communication for status, risk, and decisions

Mentorship track record: developing engineers and technicians; setting engineering standards consistent with senior-level role behaviors