SEKAI Electronics, Inc. · 1 day ago
Sr. Mechanical Engineer
SEKAI Electronics, Inc. is a leading provider of highly rugged video cameras and systems for the Aerospace and Defense Markets. They are seeking an experienced Sr. Mechanical Engineer to design and qualify ruggedized camera systems and imaging products for harsh environments.
Responsibilities
Lead mechanical design and development of ruggedized camera systems, optical enclosures, and vision‑based products for aerospace and defense applications
Create detailed 3D models, assemblies, and engineering drawings in SolidWorks, ensuring manufacturability, environmental robustness, and compliance with program requirements
Apply advanced GD&T (ASME Y14.5) to define critical interfaces, optical alignment features, and precision‑machined components
Engineer solutions for thermal management, shock/vibration mitigation, sealing, EMI shielding, and environmental hardening of imaging systems
Drive products through the full lifecycle: concept development, prototyping, environmental testing (thermal, vibration, ingress protection), qualification, and production release
Collaborate with optical, electrical, firmware, and systems engineering teams to ensure seamless integration of sensors, lenses, PCBs, and mechanical structures
Support design reviews, FMEA, root‑cause analysis, and corrective actions for mechanical and system‑level issues
Ensure all engineering work adheres to ISO 9000, AS9100, and applicable defense/aerospace standards
Prepare technical documentation, test reports, and customer‑facing engineering deliverables
Lead continuous improvement of mechanical design practices
Qualification
Required
US Citizenship is a Requirement
Bachelor's or Master's degree in Mechanical Engineering or related field
7+ years of mechanical design experience, ideally in aerospace, defense, ruggedized electronics, or imaging systems
Expert proficiency in SolidWorks, including complex assemblies, surfacing, and simulation tools
Strong command of GD&T and engineering drawing standards
Hands-on experience designing ruggedized enclosures, optical housings, or camera/vision products
Familiarity with environmental qualification standards (MIL-STD-810, DO-160, or similar)
Experience working within ISO 9001 and AS9100 Quality Management Systems
Strong understanding of materials, machining, coatings, sealing methods, and aerospace-grade manufacturing processes
Excellent analytical, problem-solving, and communication skills
Preferred
Experience with electro-optical systems, imaging sensors, or optical alignment techniques
Knowledge of thermal analysis, structural analysis, or FEA tools
Background in defense programs, ITAR-controlled projects, or military standards
Experience with UAV payloads, gimbals, or stabilized camera systems
Strong attention to detail with a focus on both development and testing
Camera and camera interface testing to include testing performance with regard to physical conditions such as shock/vibration, EMI and temperature
Benefits
Corporate sponsored health insurance
Dental
Vision
401K plan with matching
Life insurance
Company
SEKAI Electronics, Inc.
Since 1982, SEKAI is a recognized pioneer in the application of airborne video cameras and ruggedized video recording systems, and has provided video products and systems for new and "retrofit" programs on military and commercial aircraft, RPVs and helicopters.