Archer · 5 hours ago
Electric Propulsion Mechanical Design Intern
San Jose, California, United States
Internship
Onsite
Intern
$25/hr - $35/hr
Start in 2026 SpringArcher is an aerospace company based in San Jose, California, building an all-electric vertical takeoff and landing aircraft with a mission to advance the benefits of sustainable air mobility. They are seeking a motivated and detail-oriented intern to support the design, development, and validation of high-performance electric propulsion units, bridging the gap between digital design and physical hardware.
AerospaceAir TransportationElectric VehicleManufacturing
No H1B
Responsibilities
Design and model complex mechanical components for electric motors and gearboxes (such as housings, structural components, cooling jackets, stator, and rotor assemblies) using 3D CAD software, focusing on mass optimization and manufacturability
Generate detailed 2D component drawings and assembly instructions utilizing Geometric Dimensioning and Tolerancing (GD&T) standards to ensure parts are manufactured and assembled correctly
Design, model, and source parts for custom test stands, to validate propulsion sub-systems on the ground
Assist in the hands-on setup and execution of development tests, including installing sensors, running test scripts, and monitoring safety limits during operation
Post-process raw testing data to evaluate performance against predictions and author technical reports to document results, failures, and recommendations for design improvements
Support the physical build, integration, and teardown of prototype propulsion units, working closely with technicians to identify assembly issues and improve serviceability
Collaborate with thermal, magnetic, and manufacturing engineering teams to ensure designs meet multi-disciplinary requirements and aggressive project timelines
Qualification
Required
Currently pursuing a Bachelor's degree in Mechanical Engineering, Aerospace Engineering, or Mechatronics (entering 2nd or 3rd year)
Strong experience with parametric 3D CAD modeling (Siemens NX, SolidWorks, or CATIA); experience with Siemens NX is a distinct plus
Fundamental understanding of technical drawing creation and familiarity with GD&T (ASME Y14.5) concepts
Basic proficiency in Python, MATLAB, or advanced Excel for parsing test data and generating plots/graphs
Experience with physical prototyping, such as 3D printing, manual machining (mill/lathe), or university competition teams (FSAE, Solar Car, Rocketry)
Solid understanding of core mechanical engineering concepts including statics, dynamics, mechanics of materials, and basic thermodynamics
Strong verbal and written communication skills, with the ability to document technical work clearly for a broad audience
A demonstrated passion for aviation, electric vehicles, or clean technology, and a willingness to learn in a fast-paced, startup-like environment
Company
Archer
Archer is an aerospace company that developed an electric vertical takeoff and landing aircraft tailored for urban air mobility systems.
Founded in 2020
1001-5000 employees
Funding
Current Stage
Public CompanyTotal Funding
$3.48BKey Investors
BlackRockStellantis
2025-11-06Post Ipo Equity· $650M
2025-06-12Post Ipo Equity· $850M
2025-02-11Post Ipo Equity· $300M
Leadership Team
Adam Goldstein
Founder and CEO
Tom Muniz
Chief Technology Officer
Recent News
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2026-01-16
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