Technosoft Engineering · 3 days ago
Control Engineer (injection Moulding)
Lancaster, PA
Contract
Onsite
Senior Level
7+ years expTechnosoft Engineering is seeking a skilled Controls Engineer to support, maintain, and enhance automation systems within their Injection Moulding facility. The role involves developing, troubleshooting, and optimizing control systems for injection Moulding machines to ensure high efficiency, quality, and reliability of production.
Industrial EngineeringInformation TechnologyMechanical Engineering
Hiring Manager
Brian Onsite Technosoft Engineering
Responsibilities
Design, develop, and maintain PLC/HMI/SCADA-based control systems for injection Moulding machines and auxiliary equipment (robots, dryers, chillers, conveyors, etc.)
Troubleshoot electrical and automation issues to minimize downtime
Program and modify PLCs (Siemens, Allen-Bradley, Mitsubishi, etc.) and HMIs to improve cycle times, efficiency, and safety
Vision systems (Cognex, Keyence, Omron, Sick, Basler, OpenCV-based solutions) for inspection and defect detection
Integrated vision inspection systems for in-line defect detection, dimensional accuracy, and traceability
Integrate new machines, robotics, and automation equipment into existing systems
Ensure compliance with safety standards, electrical codes, and company policies
Collaborate with maintenance, production, and quality teams to resolve automation and process-related issues
Provide documentation (wiring diagrams, control logic, program backups, change logs)
Support preventive and predictive maintenance activities for automation systems
Lead or support continuous improvement initiatives such as Industry 4.0/IIoT integration, data acquisition, and energy optimization
Train technicians and operators on control system functionalities and troubleshooting
Qualification
Required
Bachelor's degree in Electrical, Electronics, Instrumentation, Mechatronics, or related field
7+ years of experience in automation/controls engineering, preferably in plastics or injection Moulding industry
Hands-on experience with PLC programming (Siemens, Allen-Bradley, Mitsubishi, or similar)
Familiarity with robotics (Fanuc robot, SCARA robot or similar) and integration with Moulding machines
Strong knowledge of industrial communication protocols (Ethernet/IP, Profinet, Profibus, Modbus, OPC-UA)
Experience with SCADA, HMI development, and data logging systems
Solid understanding of electrical schematics, motor controls, VFDs, and safety circuits
Problem-solving mindset with the ability to work under pressure in a fast-paced production environment
Good communication skills and ability to work in cross-functional teams
Preferred
Experience in injection Moulding process optimization (cycle time reduction, scrap reduction)
Knowledge of Industry 4.0, MES, or IIoT platforms
Exposure to vision systems and quality inspection automation
Familiarity with ISO/TS standards for manufacturing
Company
Technosoft Engineering
Technosoft Engineering is a global technology service company offering mechanical engineering, electrical engineering and IT services.
501-1000 employees
H1B Sponsorship
Technosoft Engineering has a track record of offering H1B sponsorships. Please note that this does not
guarantee sponsorship for this specific role. Below presents additional info for your
reference. (Data Powered by US Department of Labor)
Distribution of Different Job Fields Receiving Sponsorship
Represents job field similar to this job
Trends of Total Sponsorships
2025 (44)
2024 (50)
2023 (62)
2022 (54)
2021 (38)
2020 (63)
Funding
Current Stage
Late StageLeadership Team
Sharun Kumar
Client Partner
Company data provided by crunchbase