Hyper Solutions · 4 days ago
Senior Mechanical Engineer - Low Voltage Switchgear & Switchboards
Richmond,VA,US
Full-time
Hybrid
Senior Level, Lead/Staff
$105K/yr - $135K/yr
10+ years expHyper Solutions is a company focused on mission-critical data center power distribution products. The Senior Mechanical Engineer will lead the design and development of mechanical systems for low-voltage switchgear and switchboards, ensuring compliance with safety and performance standards while mentoring junior engineers.
Electrical & Electronic Manufacturing
No H1B
U.S. Citizen Only
Responsibilities
Lead mechanical design of low-voltage switchgear and switchboard assemblies, including enclosures, structural frames, barriers, cable management, lifting provisions, ventilation, and service access
Develop 3D models, detailed drawings, and assemblies using SolidWorks; maintain complete manufacturing documentation packages including BOMs, fabrication drawings, and revision control
Support large-frame lineup configuration, shipping splits, installation interfaces, alignment, and maintainability for high-current systems (1200A–6000A class)
Collaborate with Electrical Engineering to ensure mechanical layouts support bus, breakers, cable entry, metering, safety, and code compliance
Lead DFM and DFA activities, including modularization, standardization, part reuse, and reduction of custom components
Generate and manage Engineering Change Orders (ECOs), redlines, and deviation requests
Support prototype builds, factory acceptance testing, UL documentation, and certification activities (heat rise, dielectric, functional testing)
Mentor junior and mid-level mechanical engineers through design reviews, technical guidance, and standard work
Partner with suppliers and fabricators on sheet metal, machining, welding, painting, gasketing, and assembly processes
Provide shop-floor support, participate in root-cause analysis, and drive corrective actions for build and quality issues
Support continuous improvement of mechanical design standards, documentation practices, and release processes
Participate in cross-functional design reviews and risk assessments
Support field feedback, serviceability improvements, and product lifecycle enhancements
Assist with MRB activities and nonconformance disposition when required
Qualification
Required
Bachelor's degree in Mechanical Engineering; Master's degree preferred
10+ years of experience in mechanical design within engineered-to-order, electrical infrastructure, or industrial product environments
Minimum 3–4 years of hands-on mechanical design experience for low-voltage switchgear or switchboards (1200A–6000A class preferred)
Advanced proficiency in SolidWorks and PDM systems
Strong knowledge of sheet metal, machining, structural design, and tolerance control
Experience releasing complete manufacturing packages (drawings, BOMs, ECOs, revision control)
Working knowledge of UL1062, UL891, NEC, and related safety and compliance standards
Demonstrated ability to mentor engineers and lead technical execution across projects
Ability to read and interpret complex blueprints, schematics, and mechanical assemblies
Willingness to travel up to 25% as needed
Preferred
Experience in data center power infrastructure or mission-critical electrical equipment
Background with switchgear OEMs or contract manufacturers
Familiarity with UL witness testing and certification documentation
SolidWorks Professional or Expert certification
Professional Engineer (PE) license
Benefits
Employer-paid medical, dental, and vision coverage
401(k) with company match
Company
Hyper Solutions
Hyper Solutions is a Electrical Equipment Manufacturing company.
51-200 employees
Funding
Current Stage
Growth StageLeadership Team
Vladimir Gulkarov
Co-Founder & CEO
L
Lisa Price
Chief Financial Officer
Recent News
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