Shield AI · 3 months ago
Senior Propulsion Design Engineer (R3300) (X-BAT)
Dallas, TX, US
Full-time
Onsite
Mid, Senior Level
3+ years expShield AI is a venture-backed deep-tech company with the mission of protecting service members and civilians with intelligent systems. They are seeking a Senior Propulsion Design Engineer to design and deliver hardware supporting the propulsion system of a low-bypass turbofan-powered UAV, collaborating across disciplines to ensure performance, reliability, and manufacturability of next-generation aircraft propulsion systems.
Artificial Intelligence (AI)Autonomous VehiclesDronesMachine LearningNational Security
No H1B
U.S. Citizen Only
Responsibilities
Design propulsion components and subsystems from concept through production release
Create detailed CAD models, drawings, and assemblies in Siemens NX with full GD&T application
Collaborate with technicians, machinists, and production teams to solve real-time design and build challenges
Support prototype builds, troubleshoot non-conformances, and drive iterative hardware improvements
Apply sound engineering judgment and analysis to validate design decisions (e.g., hand calcs, FEA, or thermal analysis)
Participate in cross-functional design reviews and help define interface requirements across propulsion, structures, and systems teams
Author design documentation, assembly instructions, and release packages for production readiness
Contribute to continuous improvement of design standards and workflows across the engineering team
Qualification
Required
B.S. in Mechanical, Aerospace, or related engineering discipline
3–5+ years of mechanical design experience in aerospace or related high-performance industries
Strong proficiency in CAD modeling and drawing creation (NX preferred) and GD&T
Working knowledge of design-for-manufacturing, machining, tolerances, and assembly workflows
Demonstrated ability to collaborate across engineering and production teams to resolve design and build issues
U.S. Citizenship or ability to comply with ITAR requirements
Preferred
Experience with propulsion systems (fuel, oil, bleed air) or engine hardware
Familiarity with GFSSP, REFPROP, ANSYS, or FEA tools for design validation
Exposure to high-temperature materials and thermally stressed component design
Experience developing work instructions, assembly documentation, and build guidance
Master's degree in Mechanical or Aerospace Engineering a plus
Benefits
Bonus
Benefits
Equity
Temporary benefits package (applicable after 60 days of employment)
Company
Shield AI
Shield AI is a deep-tech company that focuses on developing AI-powered systems to enhance the safety of service members and civilians.
1001-5000 employees
Funding
Current Stage
Late StageTotal Funding
$1.31BKey Investors
Hercules CapitalUS Innovative Technology FundSnowpoint Ventures
2025-03-06Series F· $240M
2023-12-29Debt Financing· $200M
2023-10-31Series F· $300M
Leadership Team
Gary Steele
Chief Executive Officer
Brandon Tseng
Co-Founder
Recent News
Morningstar.com
2026-01-19
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2026-01-19
Washington Technology
2026-01-11
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