Hyundai America Technical Center, Inc. (HATCI) · 2 days ago
Sr CAE Engineer - Body
Superior, MI
Full-time
Onsite
Senior Level
5+ years expHyundai America Technical Center, Inc. (HATCI) is seeking a motivated Senior CAE Engineer to perform CAE analysis for body structures and closures components. The role involves collaboration with cross-functional teams to support the development of future Hyundai, Kia, and Genesis vehicles while ensuring high-quality CAE model development and analysis.
Automotive
No H1B
Responsibilities
Prepare and modify CAE models from CAD using HyperMesh, including creation of 1D, 2D shell, and 3D solid meshes for BIW and closures
Build complete CAE models from scratch, perform model check-runs, and ensure model quality and compliance with simulation standards
Conduct structural stiffness, strength, durability, static, dynamic, nonlinear, and fatigue analyses for body structures
Develop and execute analysis plans for subsystem-level assessments of BIW structures, closures, top hats, underbody systems, dash structures, front-end structures etc
Capture welds, joints, spot welds, hard-points, and boundary conditions according to established body structure and chassis simulation guidelines
Apply appropriate modeling techniques for stiffness, linear/nonlinear strength, fatigue, and welded-joint behavior, including incorporation of manufacturing effects
Guide physical test planning, develop test matrices, and correlate CAE predictions with test results using CPG, RLDA, and other relevant test inputs
Perform mechanical joint strength simulations and evaluate load transfer and failure risks
Use advanced fatigue prediction tools (e.g., nCode, FeSafe) for seam weld, spot welds and base metal fatigue evaluation using proper load histories
Apply modal transient fatigue methods to improve fatigue life prediction under dynamic loading conditions
Demonstrate strong understanding of solid mechanics and ensure accurate correlation between CAE simulations and physical tests
Collaborate with design, materials, supplier, attributes, and MBD teams across domestic and overseas groups to support robust design development
Lead multiple CAE-intensive projects simultaneously, delivering high-quality results that drive design decisions
Participate in weekly CAE meetings to coordinate model development and project progress
Create technical reports, documentation, and presentations per established guidelines and present results to engineering and leadership teams
Develop new analytical methods and virtual validation procedures to enhance prediction accuracy and reduce physical testing
Conduct data-driven root-cause analysis of field or test failures and develop validated countermeasures
Maintain and improve best practices, design standards, test procedures, and technical specifications
Travel up to 5% domestic and international
Qualification
Required
5+ years of experience in using CAE Body using Abaqus and Nastran
5+ years of experience in using Pre & Post CAE modeling software, e.g., Ansa and HyperWorks
Technical report preparation experience
Ability to work independently with minimum guidelines
Strong oral and verbal communication skills
Master's degree in mechanical engineering or related discipline
Preferred
Hands-on experience on Chassis CAE analysis for automotive
Benefits
Zero-dollar Employee Premiums on Medical, Dental, and Vision for You and Your Family
100% Employer-paid Disability and Life Insurance
Generous Paid Time Off, Including Vacation, Sick, and Abundant Holidays
Competitive Salaries
A Global Environment that Fosters Diversity
Retirement Savings and Planning Benefits
Access to Health Savings Accounts and Flexible Spending Accounts
Flexible Work Hours
Company
Hyundai America Technical Center, Inc. (HATCI)
Hyundai America Technical Center, Inc.
501-1000 employees
Funding
Current Stage
Late StageRecent News
2025-02-26
Help Net Security
2024-12-04
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