Aluminum Dynamics, LLC · 2 days ago
Metallurgical Engineer - ADL AZ
US-AZ-Gila Bend
Full-time
Onsite
Entry, Mid Level
2+ years expAluminum Dynamics, LLC is seeking a Casting Metallurgical Engineer to develop and optimize aluminum melting and casting processes. The role involves ensuring high-quality ingot production by controlling alloy chemistry, monitoring cooling practices, and implementing quality control procedures.
Consumer Goods
Responsibilities
Develop, implement, and refine aluminum melting and DC casting practices consistent with the rolling mill’s melt/cast shop
Control alloy chemistry, furnace operations, degassing, filtration, and solidification parameters
Monitor casting water chemistry and cooling practices to ensure process stability
Perform melt chemistry analysis, microstructure evaluation, and mechanical testing
Implement quality control procedures to ensure product meets internal and customer specifications
Prepare technical reports summarizing findings, trends, and improvement recommendations
Conduct molten metal cleanliness testing using LiMCA and PoDFA methodologies
Apply principles of molten aluminum filtration, including deep bed and ceramic filtration systems
Investigate casting defects such as porosity, cracking, shrinkage, and inclusions
Perform root cause analysis and recommend corrective actions to improve yield and reduce scrap
Work closely with production, quality, maintenance, and engineering teams
Train production operators on melt/casting procedures, molten metal safety and quality requirements
Collaborate with the Aluminum Dynamics technical casting team in Columbus/Starkville, MS
Support process optimization initiatives focused on safety, productivity, cost, and sustainability
Manage day-to-day melting and casting practices to ensure consistent ingot quality
Conduct metallurgical lab testing, including chemical analysis and microstructural evaluation
Monitor and document metal cleanliness and casting process parameters
Qualification
Required
Bachelor's degree in Metallurgical Engineering, Materials Science, or a related discipline
2–5 years of hands-on experience in an aluminum cast house environment
Preferred
Strong knowledge of aluminum alloys and DC casting processes
Experience with molten aluminum filtration and cleanliness control
Understanding of aluminum phase diagrams, solidification behavior, and defect mechanisms
Familiarity with industry standards (ASTM, ISO)
Proficiency with metallurgical lab equipment (microscopes, spectrometers, LiMCA and PoDFA testing)
Working knowledge of SPC and process data analysis tools
Strong analytical, problem-solving, and communication skills
Exposure to can body stock casting, rolling, finishing, or can-making operations is a plus but not required
Company
Aluminum Dynamics, LLC
Steel Dynamics, Inc.
501-1000 employees
H1B Sponsorship
Aluminum Dynamics, LLC has a track record of offering H1B sponsorships. Please note that this does not
guarantee sponsorship for this specific role. Below presents additional info for your
reference. (Data Powered by US Department of Labor)
Distribution of Different Job Fields Receiving Sponsorship
Represents job field similar to this job
Trends of Total Sponsorships
2025 (1)
Funding
Current Stage
Late StageCompany data provided by crunchbase