Steel Dynamics, Inc · 1 day ago
Metallurgical Engineer - ADL AZ
Benson, AZ
Full-time
Onsite
Entry, Mid Level
2+ years expSteel Dynamics, Inc. is a leading company in the aluminum industry, and they are seeking a Casting Metallurgical Engineer to develop and optimize aluminum melting and casting processes. The role involves ensuring high-quality ingot production for can body stock applications while collaborating with various teams and conducting metallurgical testing.
Industrial ManufacturingMiningPrecious MetalsRecycling
Responsibilities
Develop, implement, and refine aluminum melting and DC casting practices consistent with the rolling mill’s melt/cast shop
Control alloy chemistry, furnace operations, degassing, filtration, and solidification parameters
Monitor casting water chemistry and cooling practices to ensure process stability
Perform melt chemistry analysis, microstructure evaluation, and mechanical testing
Implement quality control procedures to ensure product meets internal and customer specifications
Prepare technical reports summarizing findings, trends, and improvement recommendations
Conduct molten metal cleanliness testing using LiMCA and PoDFA methodologies
Apply principles of molten aluminum filtration, including deep bed and ceramic filtration systems
Investigate casting defects such as porosity, cracking, shrinkage, and inclusions
Perform root cause analysis and recommend corrective actions to improve yield and reduce scrap
Work closely with production, quality, maintenance, and engineering teams
Train production operators on melt/casting procedures, molten metal safety and quality requirements
Collaborate with the Aluminum Dynamics technical casting team in Columbus/Starkville, MS
Support process optimization initiatives focused on safety, productivity, cost, and sustainability
Manage day-to-day melting and casting practices to ensure consistent ingot quality
Conduct metallurgical lab testing, including chemical analysis and microstructural evaluation
Monitor and document metal cleanliness and casting process parameters
Qualification
Required
Bachelor's degree in Metallurgical Engineering, Materials Science, or a related discipline
2-5 years of hands-on experience in an aluminum cast house environment
Preferred
Strong knowledge of aluminum alloys and DC casting processes
Experience with molten aluminum filtration and cleanliness control
Understanding of aluminum phase diagrams, solidification behavior, and defect mechanisms
Familiarity with industry standards (ASTM, ISO)
Proficiency with metallurgical lab equipment (microscopes, spectrometers, LiMCA and PoDFA testing)
Working knowledge of SPC and process data analysis tools
Strong analytical, problem-solving, and communication skills
Exposure to can body stock casting, rolling, finishing, or can-making operations is a plus but not required
Company
Steel Dynamics, Inc
Steel Dynamics is one of the largest domestic steel producers and metals recyclers in the United States, based on estimated annual steelmaking and metals recycling capability, with facilities located throughout the United States, and in Mexico.
10001+ employees
H1B Sponsorship
Steel Dynamics, Inc has a track record of offering H1B sponsorships. Please note that this does not
guarantee sponsorship for this specific role. Below presents additional info for your
reference. (Data Powered by US Department of Labor)
Distribution of Different Job Fields Receiving Sponsorship
Represents job field similar to this job
Trends of Total Sponsorships
2025 (2)
2024 (4)
2023 (1)
2022 (1)
2021 (2)
2020 (2)
Funding
Current Stage
Public CompanyTotal Funding
$2.4B2025-11-21Post Ipo Debt· $800M
2025-03-12Post Ipo Debt· $1B
2024-07-03Post Ipo Debt· $600M
Leadership Team
Mark Millett
Co-Founder, President and Chief Executive Officer
Keith Busse
Co-Founder
Recent News
Morningstar.com
2026-01-13
2026-01-08
WSJ.com: US Business
2026-01-06
Company data provided by crunchbase