Apply on Employer Site

Vesuvius · 22 hours ago

Automation Engineer

Full-time

Hybrid

Mid, Senior Level

3+ years exp

Vesuvius USA is focused on ensuring the safe and efficient operation of automation systems within their plant. The Automation Engineer will lead technical initiatives in PLC programming and robotics, while supporting maintenance reliability and continuous improvement efforts.

Machinery ManufacturingManufacturing

H1B Sponsor Likely

Responsibilities

Design, program, modify, and troubleshoot PLCs, HMIs, and SCADA systems (Allen-Bradley, Siemens preferred)

Develop and maintain control logic, sequencing, interlocks, alarms, and safety functions

Ensure optimal performance and availability of:

+ Automated production lines

+ Robotic systems

+ AGV / EGV and automated material handling systems

Lead advanced troubleshooting of automation-related failures to minimize downtime

Maintain version control, backups, and change management for all automation programs

Support or lead robot design, integration, and modification, including end-of-arm tooling and safety interfaces

Maintain and optimize motion control, servo systems, drives, and vision systems

Identify opportunities to replace manual processes with automation to improve safety, quality, and productivity

Support the development and execution of Preventive Maintenance (PM) plans for automation, PLCs, robotics, and AGV/EGV systems

Define automation-specific PM tasks, frequencies, spare parts, and technical standards in CMMS

Actively support breakdown response and emergency troubleshooting

Participate in and technically lead RCFA for automation-related failures

Contribute to improvement of MTBF, MTTF, OEE, and reduction of unplanned downtime

Support or lead automation-related CAPEX projects, including:

+ Scope definition

+ Technical evaluation

+ Installation, commissioning, and validation

Support FAT/SAT activities and contractor supervision

Identify and implement automation and Industry 4.0 opportunities aligned with Lean principles

Standardize automation hardware, software, and design approaches across the plant

Ensure all automation systems comply with:

+ OSHA regulations

+ Vesuvius Group standards

+ Electrical and machine safety requirements

Support LTT, machine guarding, and safety PLC implementations

Participate in audits, SCARs, and corrective actions related to automation and controls

Design and maintain systems with safety by design principles

Create and maintain:

+ Electrical schematics

+ Control narratives

+ SOPs and technical documentation

Ensure automation assets, BOMs, spare parts, and documentation are properly maintained in CMMS

Train and coach Maintenance Technicians, PLC Technician, and operators on automated systems

Support cross-training to reduce single-point technical dependency

Qualification

PLC programmingRoboticsIndustrial automationHMI / SCADACMMS usageElectrical schematicsStructured problem-solvingHands-on orientationCommunicationWork independently

Required

Bachelor's degree in electrical engineering, Mechanical Engineering, Mechatronics, Automation Engineering, or equivalent experience

3–5+ years' experience in industrial automation, PLC programming, and system integration

Design, program, modify, and troubleshoot PLCs, HMIs, and SCADA systems (Allen-Bradley, Siemens preferred)

Develop and maintain control logic, sequencing, interlocks, alarms, and safety functions

Ensure optimal performance and availability of automated production lines, robotic systems, AGV / EGV and automated material handling systems