VDL USA, INC · 1 day ago
Senior Manufacturing Engineer - Operations Support
Flowery Branch, Georgia, United States
Full-time
Hybrid
Senior Level, Lead/Staff
10+ years expVDL USA, INC is seeking a Senior Manufacturing Engineer who will be a key member of the Operations Team. This role is responsible for developing, optimizing, and supporting manufacturing processes to ensure operational excellence, including establishing efficient production setups and implementing best practices.
Packaging & Containers
Responsibilities
Develop and optimize production and assembly processes for subassembly and full tool integration, including repeatability and sustainability
Create an assessment of the capability and level on the shop floor, split per different department/team and competence, to follow-up with a personalized training plan
Lead first-article builds and support new product introductions (NPI) from prototype to production
Collaborate with the engineering department and customers to ensure manufacturability and Copy Exact compliance
Create and maintain work instructions, OMS, and process documentation
Troubleshoot build issues and drive root cause analysis and corrective actions
Interface with quality assurance to ensure compliance with ISO 9001
Provide technical support to production teams and train technicians in new processes
Prior leadership of engineering teams in a manufacturing environment
Lead and manage the Process and Manufacturing Engineering teams supporting operations
Own the development, documentation, and continuous improvement of manufacturing processes for complex aerospace components
Serve as the technical authority for machining process design, routing development, work instructions, tooling strategies, and capacity planning
Drive process capabilities, and defect reduction using APQP, PFMEA, control plans, and SPC where appropriate in support of new product introductions (NPI) from prototype to production
Partner with Quality, Operations, and Program Management to ensure on-time, compliant delivery to prime customers
Ensure full compliance with government contract requirements, including:
Lead cost reduction, cycle time reduction, and yield improvement initiatives in a low-volume, high-mix environment
Support quoting and estimating with manufacturing input, process plans, and cost models
Provide hands-on technical mentorship to engineers, supervisors, and machinists
Champion standard work, visual management, and lean manufacturing practices without compromising quality or compliance
Lead root cause analysis and corrective action for process escapes and systemic issues
Qualification
Required
Bachelor's degree in Mechanical, Electrical, or Manufacturing Engineering; or equivalent experience
10+ years of progressive experience in manufacturing or process engineering
5+ years of direct machine shop, metal fabrication experience in precision machining (CNC milling, turning, multi-axis machining, MIG/TIG, Laser cutting and press brake)
Lean Six Sigma Black Belt or equivalent continuous improvement certification
Hands-on experience with high-mix, low-volume builds and pilot production
Proficiency in CAD tools, ERP systems, and data analysis software (e.g., Excel, Python)
Excellent problem-solving, communication, and project management skills
Exhibit good interpersonal skills to communicate change, train shop employees and work with management
Ability to move around the facility and visit production areas, which may include walking and standing for the majority of the time
Hybrid work between GEMBA and office. Candidate must be able navigate both work environments effectively
Must be able to remain focused and prioritize tasks to satisfy project requirements
Prolonged periods sitting at a desk and working on a computer
Must be able to occasionally lift 35 pounds
Must be able to concentrate and remain focused in an open office environment with potential distractions
Occasional travel may be required for training or coordination with other VDL locations
Preferred
Experience in cleanroom protocols a plus
Company
VDL USA, INC
VDL USA is responsible for sales and service of VDL UVA Packaging and VDL PMB Tobacco products and assembly, storage and logistics for various VDL companies in North America.
11-50 employees
Funding
Current Stage
Early StageCompany data provided by crunchbase