Battery Controls Integration Engineer jobs in United States
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Archer · 1 day ago

Battery Controls Integration Engineer

Archer is an aerospace company based in San Jose, California, focused on advancing sustainable air mobility through all-electric aircraft. The Battery Controls Integration Engineer will integrate high voltage battery controls systems onto test platforms, ensuring safety-critical functionality and collaborating across teams to enhance testing processes.

AerospaceAir TransportationElectric VehicleManufacturing
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Responsibilities

Develop and execute verification procedures and test plans across various environments: Simulation, Software-in-the-Loop (SIL), Hardware-in-the-Loop (HIL)
Own the Battery Management System (BMS) controls hardware/software integrated system functionality testing on safety-critical components, utilizing HIL, SIL, and high-voltage (HV) integrated labs
Implement updates to automated test cases in synchronization with BMS functionality development for verification and regression testing, specifically using model-based environments
Provide commissioning and maintenance support for the complete testing infrastructure required to enable HIL testing of BMS controls, algorithms, and software
Own the automated testing platform to enhance the efficiency, accuracy, and level of automation for BMS control system verification. Support continuous test infrastructure improvement, including writing and debugging test scripts on HV HIL systems
Coordinate all integrated BMS test infrastructure and verification activities across Archer teams. Serve as the verification liaison between the Systems Engineering organization and the High Voltage Power System / BMS's Controls and Software groups
Perform essential integration activities for the BMS in the dedicated battery labs and integrated system labs
Provide feedback on issues and verification gaps discovered during integration to the relevant System/Software teams and collaborate on effective resolution and subsequent verification
Collaborate with lab staff to ensure continuous improvement of process and infrastructure, and assure the continuity of integration learnings into both prototype and production aircraft functional testing
Work closely with mechanical, electrical, system architecture, software development, and integration teams to understand new component-level hardware changes and ensure corresponding software support
Maintain traceability between requirements and test results, generating all required artifacts to support software certification
Analyze test data and present clear summaries via dashboards and failure reports
Investigate and lead device failure analysis to determine root cause, driving subsequent product improvements
Adhere to all safety procedures when operating with and around high voltage systems
Support HIL systems, test systems, dSPACE, python scripting, and hardware setups related to software systems

Qualification

Model-in-the-Loop testingHardware-in-the-Loop testingBattery Management SystemMATLAB/SimulinkPython scriptingDSPACECommunication protocolsOrganizationPassion for learningCommunication skillsSelf-motivatedCollaborative mindset

Required

Bachelor's Degree in Electrical Engineering, Aerospace Engineering, Computer Science, or related field
3+ years of experience with experience in Model-, Software-, Processor-, and Hardware-in-the-Loop testing
Experience with test platforms such as dSPACE, National Instruments, Speedgoat, etc
Proficiency in MATLAB/Simulink design and test workflows
Proficiency in scripting languages, e.g., Python
Knowledge of communication protocols such as CAN, SPI, Ethernet, etc
Experience with CAN software tools, e.g., Vector CANalyzer
Experience with requirement management tools
Experience with new product development in regulated industries (e.g., aviation, medical devices)
Excellent organization and communication skills
Self-motivated with the ability to manage and prioritize multiple tasks
Collaborative mindset, willingness to step in and support where needed
Passion for learning and problem solving

Preferred

Experience with high voltage battery systems and controls
Working knowledge of lithium-ion battery electrochemistry and electrothermal models
Experience with DO-178C software verification and ARP4754 development process
Experience with eVTOL aircraft and a basic understanding of the role of various aircraft subsystems including an electric powertrain
Experience executing formal validation and verification activities in a civil aerospace program

Company

Archer is an aerospace company that developed an electric vertical takeoff and landing aircraft tailored for urban air mobility systems.

Funding

Current Stage
Public Company
Total Funding
$3.48B
Key Investors
BlackRockStellantis
2025-11-06Post Ipo Equity· $650M
2025-06-12Post Ipo Equity· $850M
2025-02-11Post Ipo Equity· $300M

Leadership Team

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Adam Goldstein
Founder and CEO
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Tom Muniz
Chief Technology Officer
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Company data provided by crunchbase