Edge Autonomy · 5 hours ago
Senior Mechanical Engineer, Battery
Ann Arbor, Michigan
Full-time
Onsite
Mid, Senior Level
$105K/yr - $135K/yr
4+ years expEdge Autonomy is seeking a Senior Mechanical Engineer who will lead the design, development, and validation of complex mechanical systems for Lithium Battery power systems used in uncrewed aerial systems. This role involves overseeing subsystem designs, guiding prototype builds, and contributing to engineering architecture through technical leadership and mentorship.
AerospaceDrone ManagementDrones
No H1B
U.S. Citizen Only
Responsibilities
Lead the design, modeling, and analysis of major mechanical and structural subsystems for Battery power systems and their supporting products
Perform and review tolerance analysis, structural analysis (FEA), and materials selection
Oversee battery mechanical design to meet performance and safety requirements
Manage design documentation, drawing release, and configuration management activities
Coordinate design integration across disciplines—mechanical, electrical, and software
Guide prototype builds, resolving issues related to manufacturability, fit, and performance
Develop and execute test plans to validate structural integrity and system performance
Lead and participate in design reviews (CoDR, PDR, CDR) and incorporate feedback into designs
Support production readiness and quality verification for new and existing products
Mentor junior engineers and CAD specialists, promoting technical best practices and efficient workflows
Contribute to continuous improvement initiatives in design standards, configuration management, and documentation processes
Qualification
Required
Bachelor's degree in Mechanical Engineering, Aerospace Engineering, or a related field required
4–7 years of relevant experience in mechanical or aerospace engineering, with demonstrated ownership of major subsystems or assemblies
Experience with lithium battery design, packaging, and safety or certification (specifically UN 38.3)
Proven experience developing products for aerospace, defense, or similarly regulated environments
Experience supporting prototype, production, and test activities in a hands-on capacity
Advanced proficiency with CAD modeling and drafting (SolidWorks preferred)
Deep understanding of GD&T, mechanical drawing standards, and documentation control
Working knowledge of materials, composites, machined parts, and structural integration
Experience performing FEA and interpreting results for design optimization
Familiarity with PDM/PLM systems (e.g., SolidWorks PDM, Windchill)
Strong technical leadership and decision-making skills
Excellent communication and collaboration across multi-disciplinary teams
Analytical mindset with strong problem-solving and root-cause analysis capabilities
Organized and detail-oriented with experience managing multiple design tasks simultaneously
Ability to mentor others and uphold engineering rigor and design quality
Preferred
Master's degree in Mechanical or Aerospace Engineering
6–8 years of experience designing mechanical systems for UAS or defense applications
Experience leading subsystem integration efforts and participating in flight or environmental testing
Experience with advanced analysis tools (FEA, CFD, or fatigue analysis)
Familiarity with composite layup design, bonded structures, or lightweight mechanisms
Experience developing and reviewing engineering standards or process documentation
Familiarity with systems engineering practices and requirements traceability
Strong leadership presence with the ability to influence technical direction
Ability to synthesize feedback from multiple stakeholders into actionable design decisions
Continuous improvement mindset, with a focus on efficiency and repeatable design excellence
Comfort operating in fast-paced environments with evolving program requirements
Benefits
Matching 401(k)
Paid PTO
Paid holidays
Medical, vision, and dental insurance
Group Short-Term & Long-Term Disability
HSA and FSA Options
Critical Care Plan
Accident Care Plan
Company
Edge Autonomy
Edge Autonomy manufactures unmanned aircraft vehicles for the government and private companies.
501-1000 employees
Funding
Current Stage
Late StageTotal Funding
unknown2025-01-20Acquired
Leadership Team
John Purvis
Chief Executive Officer
Allen Gardner
CTO
Recent News
2026-01-15
2025-12-19
Company data provided by crunchbase