Spark Life Solutions Inc · 6 hours ago
Thermal Management Engineer
North Carolina, United States
Contract
Onsite
Mid LevelSpark Life Solutions Inc is seeking a Thermal Management Engineer to develop, simulate, and validate thermal solutions for high-power automotive systems. The role focuses on ensuring optimal thermal performance across electric and hybrid vehicle platforms through simulation, testing, and collaboration with cross-functional teams.
Staffing & Recruiting
Hiring Manager
M D Shanawaz
Responsibilities
Develop and implement thermal management strategies for high-power components such as batteries, inverters, electric motors, and power electronics
Perform thermal simulations using tools like ANSYS, GT-SUITE, and STAR-CCM+ to evaluate cooling and heating system performance under various operating conditions (high-speed driving, rapid acceleration, fast charging, and extreme environments)
Collaborate closely with powertrain, electrical, and controls teams to integrate thermal solutions into overall vehicle design while ensuring system compatibility and efficiency
Analyze heat transfer and cooling requirements, evaluating the effectiveness of radiators, heat exchangers, HVAC systems, and liquid/air cooling architectures for EV and hybrid applications
Optimize battery thermal management systems to improve performance consistency, extend battery life, and enhance vehicle range
Correlate virtual simulation results with physical test data, conducting validation tests under varying loads and environmental conditions and refining models for accuracy
Sign off on virtual performance based on validated simulation models
Document thermal analyses and prepare detailed technical reports with design recommendations to improve cooling efficiency and component reliability
Research and implement advanced thermal technologies, including liquid cooling systems, phase change materials, and thermal insulation solutions
Qualification
Required
B.Tech in Mechanical Engineering
Strong expertise in thermal analysis and heat transfer principles
Proficiency in ANSYS, GT-SUITE, and STAR-CCM+
Experience correlating simulation models with physical test results
Knowledge of EV and hybrid vehicle thermal systems, including battery thermal management
Ability to work in cross-functional engineering teams
Strong documentation and technical reporting skills
Preferred
MS in Mechanical Engineering
Company
Spark Life Solutions Inc
Welcome to a partnership focused on excellence.
51-200 employees
H1B Sponsorship
Spark Life Solutions Inc has a track record of offering H1B sponsorships. Please note that this does not
guarantee sponsorship for this specific role. Below presents additional info for your
reference. (Data Powered by US Department of Labor)
Distribution of Different Job Fields Receiving Sponsorship
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Trends of Total Sponsorships
2025 (11)
2024 (7)
Funding
Current Stage
Growth StageCompany data provided by crunchbase