Alloy Enterprises Inc · 23 hours ago
Sr. Process Engineer
Burlington, MA
Full-time
Onsite
Senior Level
$115K/yr - $145K/yr
5+ years expAlloy Enterprises is a hardtech startup focused on improving heat dissipation in high-performance systems. They are seeking a Senior Process Engineer to drive advancements in their manufacturing technology, collaborating across multiple teams to optimize processes and lead engineering projects.
IndustrialIndustrial EngineeringManufacturing
No H1B
U.S. Citizen Only
Responsibilities
Develop, optimize, and scale the Alloy manufacturing process at all stages to improve quality, throughput, and reliability
Lead cross-functional engineering projects by defining scope and priorities, managing technical timelines, and presenting results across the organization
Proactively identify and debug complex process issues, brainstorm potential fixes, design and execute experiments to test effectiveness, and implement robust, long-term solutions
Work cross-functionally with design, materials, and hardware teams to problem-solve and ensure all design and functional constraints are considered in the process
Design and execute formal experiments (DOE), gather and analyze process data, and perform thorough root cause analysis on process failures or performance deviations
Assemble and present detailed experimental results and technical findings to both technical and non-technical team members and leadership
Design, implement, and maintain inline inspection and data collection systems to monitor and control process stability
Develop innovative support removal strategies and post-processing techniques for novel part geometries and advanced materials
Write up detailed specifications and requirements for the purchase and commissioning of new laboratory and production equipment
Create and maintain comprehensive process documentation, including Standard Operating Procedures (SOPs), for knowledge transfer and production readiness
Ideate and champion long-term technical improvements and strategic initiatives that contribute to the next generation of our manufacturing platform
Qualification
Required
Technical degree (BS/MS) with 5+ years of industry experience, or a PhD with 2+ years of industry experience, in Materials Science, Mechanical Engineering, Chemical Engineering, or a related field
Proven ability to rapidly iterate and improve process methods to significantly enhance throughput, yield, and reliability in a manufacturing environment
Deep experience with at least one of the following: imaging processing, in-line inspection and metrology, hardware/instrumentation design and control, machine bring-up and validation, or advanced statistical data analysis
Excellent communication skills, both written and verbal, with a demonstrated ability to effectively interpret and present complex technical data
A statistically driven mindset for designing experiments, interpreting data, and making data-backed decisions
Proficiency with Python software coding in a data analysis and automation context
Experience leading technical projects with cross-functional teams that blend hardware, software, and manufacturing development
A 'get it done' attitude, demonstrating resourcefulness and a drive to find creative solutions to difficult, ambiguous challenges
Readiness and enthusiasm to work in a dynamic environment that features: rapidly changing requirements, quick iteration with novel hardware, heavy communication demands, and process development that involves critical, high-risk trade-offs
Dynamic and flexible mindset, easily balancing the immediate needs of the day-to-day with long-term strategic thinking and planning
Company
Alloy Enterprises Inc
Alloy Enterprises manufactures direct liquid-cooled components that handle extreme heat loads in AI, high-performance computing, defense electronics, and photonics.
51-200 employees
Funding
Current Stage
Growth StageTotal Funding
$35.25MKey Investors
Piva CapitalLockheed Martin VenturesNational Science Foundation
2023-05-17Series A· $26.2M
2022-05-06Seed· $3M
2021-12-16Grant· $1M
Leadership Team
Alison Forsyth
CEO
Nick Mykulowycz
Co-founder & CTO
Recent News
2025-12-16
2025-11-05
Company data provided by crunchbase