Lead Stress Analysis Engineer jobs in United States
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Tata Technologies · 1 hour ago

Lead Stress Analysis Engineer

Tata Technologies is seeking a Lead Stress Analysis Engineer to lead and manage the static analysis of fuselage and wing structures for utility aircraft. The role requires deep expertise in metallic and composite stress analysis, DFEM/GFEM modelling, certification compliance, and weight optimization while mentoring junior stress engineers and driving collaboration across design, loads, and manufacturing functions.

AerospaceAutomotiveEmbedded SoftwareMechanical EngineeringProduct Design
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H1B Sponsor Likelynote

Responsibilities

Lead static stress analysis for fuselage and wing structures under multiple load conditions
Define analysis strategy, allocate tasks, and review work of stress engineering teams
Develop and validate DFEM/GFEM models to support structural integrity assessments
Approve stress reports, justification dossiers, and certification documentation
Provide technical leadership in material allowable, stress methods, and weight optimization
Review and validate hand calculations to cross-check FEM results
Support design reviews, trade-off studies, and structural improvement initiatives
Collaborate with Loads, Design, and Manufacturing teams to ensure design feasibility and producibility
Interface with certification authorities to align with FAR 23 / FAR 25 / FAR 27 requirements
Provide stress support during prototype build, ground tests, and flight test campaigns
Mentor and develop junior stress engineers, ensuring skill growth and knowledge transfer

Qualification

FEM tools expertiseAerospace structural analysisDFEM/GFEM modellingComposite design principlesAerospace certification knowledgeClassical hand calculationsProject management skillsTechnical writing skillsLeadership skillsPresentation skills

Required

10–15 years of experience in aerospace structural stress analysis
Bachelor's degree in Aerospace / Mechanical Engineering (Master's degree preferred)
Proven expertise in FEM tools (NASTRAN, PATRAN, HyperMesh, or equivalent)
Well versed with composite design principles & evaluating using FEM & FEA
Strong knowledge of DFEM/GFEM meshing and validation methodologies
In-depth understanding of both metallic and composite structural behavior
Hands-on experience in classical hand calculations and analytical stress methods
Familiarity with aerospace certification requirements (FAR 23, FAR 25, FAR 27)
Strong project management, leadership, and technical review skills
Excellent technical writing and presentation skills for customer and authority engagement

Preferred

Experience on commercial aircraft, business jets, or eVTOL/UAV platforms

Company

Tata Technologies

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Tata Technologies is a product engineering and digital services company that provides product development solutions for manufacturers.

H1B Sponsorship

Tata Technologies has a track record of offering H1B sponsorships. Please note that this does not guarantee sponsorship for this specific role. Below presents additional info for your reference. (Data Powered by US Department of Labor)
Distribution of Different Job Fields Receiving Sponsorship
Represents job field similar to this job
Trends of Total Sponsorships
2025 (146)
2024 (112)
2023 (106)
2022 (94)
2021 (115)
2020 (117)

Funding

Current Stage
Public Company
Total Funding
$553.77M
Key Investors
TPG Rise Climate FundWarburg Pincus
2023-11-30IPO
2023-10-13Secondary Market· $193.77M
2017-06-15Secondary Market· $360M

Leadership Team

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S. Sukanya
COO
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Anand Kumar
Chief Digital and Information Officer
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Company data provided by crunchbase