Boston Government Services, LLC (BGS) · 2 days ago
Process Engineer-Fuel Forms
Knoxville Metro
Full-time
Onsite
Senior Level
5+ years expBoston Government Services, LLC. (BGS) is seeking a Process Engineer – Fuel Forms to support our client in Oak Ridge, Tennessee. The role involves assisting with the development, design, optimization, and operation of fuel form manufacturing processes, as well as creating and maintaining manufacturing documentation and supporting continuous improvement initiatives.
GovernmentSecurity
Responsibilities
Assist with the development, design, optimization, and day-to-day operation of fuel form manufacturing processes, including coating applications, graphite or ceramic powder preparation, powder compaction, and sintering or furnace-based operations
Create and maintain detailed manufacturing documentation such as process flow diagrams, piping and instrumentation diagrams, equipment layouts, operating conditions, and formal process specifications
Conduct process modeling, material and energy balance calculations, and data analysis to support scale-up efforts, performance optimization, and issue resolution
Contribute to the evaluation, selection, specification, and purchasing of manufacturing equipment, including furnaces, coating equipment, presses, material handling systems, chemical processing equipment, and supporting utilities
Operate and support process equipment during commissioning, qualification, design verification, and validation activities
Support the implementation of process automation and material handling solutions, including the integration of sensors, control systems, and data collection tools
Develop, update, and maintain standard operating procedures, work instructions, and training materials for fuel form manufacturing operations
Perform root cause investigations and drive corrective actions for process issues related to equipment performance, process deviations, and product quality concerns
Assist with quality assurance efforts, including audits, inspections, and documentation reviews, to ensure compliance with applicable safety and regulatory standards
Work closely with facilities, mechanical, and utilities engineering teams to ensure manufacturing process requirements are properly incorporated into facility and infrastructure designs
Support continuous improvement initiatives aimed at improving yield, throughput, reliability, safety, and cost efficiency
Participate in hazard analyses and safety reviews involving chemical processing, thermal systems, and material handling operations
Maintain clear, professional, and accurate technical communication and documentation across internal and external stakeholders
Provide technical support and mentorship to junior engineers and technicians involved in fuel form manufacturing processes
Collaborate with cross-functional teams to standardize engineering procedures, documentation practices, and operational workflows
Perform additional responsibilities as assigned by leadership
Qualification
Required
A Bachelor's degree in Chemical, Materials, Mechanical, or Nuclear Engineering from an ABET EAC–accredited program is required
Demonstrated experience in process development, manufacturing operations, or pilot-scale production environments is required
Proven ability to develop, read, and interpret process flow diagrams, piping and instrumentation diagrams, equipment specifications, and related process documentation
Experience supporting the installation, commissioning, and troubleshooting of manufacturing or process equipment
Working knowledge of applicable manufacturing, chemical, and safety codes, standards, and regulations
Strong analytical, problem-solving, and technical documentation skills
Preferred
Five or more years of relevant professional experience is preferred; advanced degrees may substitute for a portion of the required experience
Hands-on experience with powder handling, coating operations, furnace systems, thermal processing, or chemical manufacturing equipment is highly desirable
Familiarity with process control systems, automation technologies, and data acquisition or data management tools
Experience using 2D and or 3D engineering and manufacturing software tools is preferred
Benefits
Health
Dental
Vision
Life Insurance
Paid Vacation
401K
Long and Short-Term Disability
Company
Boston Government Services, LLC (BGS)
Boston Government Services, LLC (BGS) is an engineering, technology, and security firm providing mission-focused solutions for the clean energy, nuclear, and federal programs markets.
201-500 employees
Funding
Current Stage
Growth StageTotal Funding
unknown2022-12-06Acquired
Leadership Team
Anna Westman, CPA
Chief Financial Officer
Doug Freund
Executive Vice President & Chief Operating Officer
Recent News
2024-11-19
Company data provided by crunchbase