Senior Thermal Engineer jobs in United States
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Frore Systems · 4 hours ago

Senior Thermal Engineer

Frore Systems is seeking a seasoned Thermal Engineer to join their Customer Engineering team to expand the adoption of their innovative AirJet technology. The role involves leading the development of next-generation compute platforms and ensuring efficient thermal architecture across various consumer devices.

Consumer ElectronicsManufacturingMechanical EngineeringSemiconductor
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H1B Sponsor Likelynote
Hiring Manager
Shekhar Halakatti
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Responsibilities

Drive thermal cooling strategies for consumer device designs with air cooling to meet performance, efficiency, and reliability goals
Lead airflow and thermal simulations using CFD tools at component, device, and system levels. Optimize custom thermal module, flow paths, heat sinks, ducting designs
Guide thermal validation plans, including the use of IR thermography, thermocouples, pressure drop measurements, and thermal tuning
Perform thermal margin analysis and ensure compliance with derating guidelines, and component lifetime requirements
Mentor junior engineers, review their designs and analyses, and help scale best practices across the organization
Collaborate closely with R&D and manufacturing to ensure high quality thermal modules to customers

Qualification

Thermal designCFD toolsHeat transferConsumer electronicsLab validationTechnical communicationLeadershipProblem-solving

Required

M.S. or Ph.D. in Mechanical Engineering, Thermal Sciences, or related field
7+ years of hands-on experience in thermal design of high-power electronics or data center systems
Expertise in CFD tools: Ansys Icepak, Fluent, or equivalent. Topology optimization experience/expertise using cutting-edge tools
Deep understanding of heat transfer and fluid dynamics, including conduction, convection (forced and natural), and multi-phase cooling
Experience with Consumer electronics systems: thermal module design, air flow, AirJet integration, and hot spot mitigation
Strong track record of bringing device cooling solutions to production, with thermal domain and delivery ownership

Preferred

Familiarity with Consumer electronics platforms
Hands-on experience with lab validation, test automation, and scripting (Python, MATLAB, etc.)
Understanding of topology and optimization techniques, ideally for heat transfer problems
Experience developing AI-assisted CFD models to iterate and explore vast design space pertaining to thermal design

Benefits

Relocation allowance if applicable
Potential annual bonus
Equity award

Company

Frore Systems

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Frore Systems is a developer of thermal technology for consumer devices.

H1B Sponsorship

Frore Systems has a track record of offering H1B sponsorships. Please note that this does not guarantee sponsorship for this specific role. Below presents additional info for your reference. (Data Powered by US Department of Labor)
Distribution of Different Job Fields Receiving Sponsorship
Represents job field similar to this job
Trends of Total Sponsorships
2025 (4)
2024 (1)
2023 (2)
2022 (3)

Funding

Current Stage
Growth Stage
Total Funding
$180M
Key Investors
FidelityQualcomm VenturesClear Ventures
2024-05-29Series C· $80M
2022-12-01Series C· $100M
2020-09-01Series B

Leadership Team

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Seshu Madhavapeddy
Founder & CEO
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Company data provided by crunchbase