Form Energy · 21 hours ago
Senior / Staff Process Engineer
Weirton, WV
Full-time
Onsite
Senior Level, Lead/Staff
5+ years expForm Energy is an American manufacturing and energy technology company focused on revolutionizing energy storage. The Senior or Staff Process Engineer will be responsible for optimizing manufacturing processes for iron-air batteries, collaborating with cross-functional teams, and ensuring compliance with safety regulations.
BatteryEnergyEnergy StoragePower GridRenewable Energy
Responsibilities
Drive continuous improvements to optimize production processes, reduce costs, improve quality, and increase efficiency
Collaborate with cross-functional teams to identify and solve production issues, while maintaining product quality standards
Conduct root cause analysis as needed in conjunction with various other team members and develop corrective and preventive actions to improve processes, equipment, and systems
Develop, monitor, and analyze key performance indicators (KPIs) to identify areas for improvement and ensure that targets are met or exceeded
Ensure compliance with all safety regulations and company policies related to environmental, health, and safety
Support usage of PLM, MES, and ERP systems, as well as other tools related to manufacturing and sustainability
Support factory layout/optimization efforts, capacity planning, scalability plans, crew cycling, tool cycling, etc
Qualification
Required
5+ years of experience in a fast-paced manufacturing or production development environment
Experience owning manufacturing processes and showing accountability for their quality, throughput, yield, and overall success
Bachelor's degree in Chemical Engineering, Materials Science, Chemistry, Mechanical engineering, or equivalent
Comfort using statistical methods for making process development decisions (using JMP or Minitab or equivalent), with proficiency on SQL data query
Proven experience managing projects, leading teams, and implementing process improvement activities
Direct experience creating DFMEAs & PFMEAs and implementing controls for risk mitigation
Ability to lead and train a new team in industrial manufacturing and quality best practices
Preferred
Experience in one or more of the following processes is a plus: powder or roll-to-roll processing, leak testing, welding, or high-temperature processes
Benefits
100% of medical, dental, and vision premiums for full-time employees
80% of healthcare premiums for dependents
At least 12 weeks of paid leave for new parents
Up to 20 weeks for birthing parents
Generous vacation policies
Company
Form Energy
Form Energy is an energy technology company that produces electric grids and accelerates the transition to clean energy.
501-1000 employees
H1B Sponsorship
Form Energy has a track record of offering H1B sponsorships. Please note that this does not
guarantee sponsorship for this specific role. Below presents additional info for your
reference. (Data Powered by US Department of Labor)
Distribution of Different Job Fields Receiving Sponsorship
Represents job field similar to this job
Trends of Total Sponsorships
2025 (29)
2024 (27)
2023 (7)
2022 (3)
2021 (3)
Funding
Current Stage
Late StageTotal Funding
$1.57BKey Investors
Trinity CapitalT. Rowe PriceUS Department of Energy
2024-12-16Debt Financing· $50M
2024-10-09Series F· $405M
2024-08-06Grant· $147M
Leadership Team
Mateo Jaramillo
CEO/co-founder
Marco Ferrara
Co-Founder, Chief Digital Officer
Recent News
Clean Technica
2026-01-11
EIN Presswire
2025-10-27
2025-10-05
Company data provided by crunchbase