Senior Mechanical Engineer, Battery jobs in United States
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Redwire · 9 hours ago

Senior Mechanical Engineer, Battery

Redwire is a company focused on advanced technologies, and they are seeking a Senior Mechanical Engineer responsible for leading the design, development, and validation of complex mechanical systems for Lithium Battery power systems used in uncrewed aerial systems. The role involves overseeing design integration, guiding prototype builds, and mentoring junior engineers while ensuring technical excellence and compliance with safety and performance standards.

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Responsibilities

Lead the design, modeling, and analysis of major mechanical and structural subsystems for Battery power systems and their supporting products
Perform and review tolerance analysis, structural analysis (FEA), and materials selection
Oversee battery mechanical design to meet performance and safety requirements
Manage design documentation, drawing release, and configuration management activities
Coordinate design integration across disciplines—mechanical, electrical, and software
Guide prototype builds, resolving issues related to manufacturability, fit, and performance
Develop and execute test plans to validate structural integrity and system performance
Lead and participate in design reviews (CoDR, PDR, CDR) and incorporate feedback into designs
Support production readiness and quality verification for new and existing products
Mentor junior engineers and CAD specialists, promoting technical best practices and efficient workflows
Contribute to continuous improvement initiatives in design standards, configuration management, and documentation processes

Qualification

Lithium battery designCAD modeling (SolidWorks)FEA (Finite Element Analysis)Mechanical engineeringAerospace engineeringGD&T Geometric DimensioningGD&T TolerancingMaterials selectionTechnical leadershipCommunication skillsProblem-solvingMentoring

Required

Bachelor's degree in Mechanical Engineering, Aerospace Engineering, or a related field required
4–7 years of relevant experience in mechanical or aerospace engineering, with demonstrated ownership of major subsystems or assemblies
Experience with lithium battery design, packaging, and safety or certification (specifically UN 38.3)
Proven experience developing products for aerospace, defense, or similarly regulated environments
Experience supporting prototype, production, and test activities in a hands-on capacity
Advanced proficiency with CAD modeling and drafting (SolidWorks preferred)
Deep understanding of GD&T, mechanical drawing standards, and documentation control
Working knowledge of materials, composites, machined parts, and structural integration
Experience performing FEA and interpreting results for design optimization
Familiarity with PDM/PLM systems (e.g., SolidWorks PDM, Windchill)
Strong technical leadership and decision-making skills
Excellent communication and collaboration across multi-disciplinary teams
Analytical mindset with strong problem-solving and root-cause analysis capabilities
Organized and detail-oriented with experience managing multiple design tasks simultaneously
Ability to mentor others and uphold engineering rigor and design quality

Preferred

Master's degree in Mechanical or Aerospace Engineering
6–8 years of experience designing mechanical systems for UAS or defense applications
Experience leading subsystem integration efforts and participating in flight or environmental testing
Experience with advanced analysis tools (FEA, CFD, or fatigue analysis)
Familiarity with composite layup design, bonded structures, or lightweight mechanisms
Experience developing and reviewing engineering standards or process documentation
Familiarity with systems engineering practices and requirements traceability
Strong leadership presence with the ability to influence technical direction
Ability to synthesize feedback from multiple stakeholders into actionable design decisions
Continuous improvement mindset, with a focus on efficiency and repeatable design excellence
Comfort operating in fast-paced environments with evolving program requirements

Benefits

Matching 401(k)
Paid PTO
Paid holidays
Medical, vision, and dental insurance
Group Short-Term & Long-Term Disability
HSA and FSA Options
Critical Care Plan
Accident Care Plan

Company

Redwire

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Redwire focuses on space commercialization, digitally engineered spacecraft, on-orbit service, assembly, and manufacturing.

Funding

Current Stage
Public Company
Total Funding
$450M
2025-06-16Post Ipo Equity· $260M
2025-06-13Post Ipo Debt· $90M
2021-09-03Post Ipo Equity· $100M

Leadership Team

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Peter Cannito
Chief Executive Officer and Chairman
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Al Tadros
Chief Technology Officer
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Company data provided by crunchbase