Sr Engineer, Thin Film Coatings jobs in United States
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Tru Vue · 9 hours ago

Sr Engineer, Thin Film Coatings

Tru Vue Inc. is part of Apogee Enterprises, Inc., a leader in providing distinctive metal and glass solutions. The company is seeking a Senior Thin Film Coatings Engineer to lead the development and improvement of coated products, focusing on optimizing thin-film coatings through Physical Vapor Deposition (PVD) and Plasma-Enhanced Chemical Vapor Deposition (PECVD).

Consumer GoodsManufacturing
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Diversity & Inclusion
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H1B Sponsor Likelynote

Responsibilities

Lead projects through new product introduction (NPI) processes including prototyping, testing, and production validation
Work with suppliers and customers to ensure component compatibility and quality standards
Design, develop, and optimize PVD and PECVD vacuum deposition and sputtering processes for coatings on various substrates (glass, acrylic, polycarbonate)
Integrate PECVD/PVD layers with multilayer stacks (e.g., AR coatings, barrier stacks, TCOs) for optical, mechanical, or barrier performance
Conduct process stability studies to improve reproducibility and film uniformity across large-area substrates
Conduct thin film characterization (optical, mechanical, structural) and interpret data to drive continuous improvement
Develop and refine layer stacks, deposition parameters, and process recipes to meet optical and durability specifications
Perform troubleshooting and root cause analysis for coating non-uniformities, adhesion issues, and equipment performance
Maintain and improve vacuum deposition equipment; assist with preventive maintenance and calibration of tools
Collaborate with cross-functional teams in materials science, process engineering, and product design to transition R&D processes into production
Prepare detailed technical documentation, experimental reports, and contribute to intellectual property filings
Support scale-up and pilot line testing of new coating technologies

Qualification

PVD process developmentPECVD process developmentThin film characterizationVacuum depositionData analysisProject managementInnovation skillsTechnical writingCollaboration skillsProblem-solving skills

Required

B.S. degree in Materials Science, Physics, Mechanical Engineering, Chemical Engineering or a related field required
5+ years of experience in PVD &/or PECVD coatings research and development for glass, acrylic and other polymer products
Hands-on experience in vacuum deposition, sputtering, or thin film process development, especially PVD or PE-CVD processes
Strong working knowledge of vacuum system components (pumps, gauges, valves)
Strong working knowledge of process gases and pressure control
Strong working knowledge of substrate cleaning and surface preparation
Proficiency in data analysis, DOE (Design of Experiments), and process optimization
Experience with optical, mechanical, or chemical characterization techniques (e.g., UV-Vis, ellipsometry, XRD, XPS, SEM, profilometry)
Understanding of scaling R&D processes to production environments
Strong technical writing and documentation skills
Demonstrated ability to innovate, file patents, and contribute to new product development

Preferred

M.S. or Ph.D. Preferred
Experience in new product introduction and project management preferred
Understanding of surface pretreatment techniques (O₂ plasma, corona, UV-ozone) to enhance adhesion on polymer or glass substrates
Familiarity with coating processes for polymer substrates (e.g., adhesion layers, temperature control)
Preferred experience developing multi-layer optical coatings (Anti-Reflective, mirror, protective, conductive, etc.)
Preferred familiarity with adhesion-promoting interlayers and stack integration (e.g., SiO₂/SiNₓ, SiNₓ/ITO)

Benefits

Competitive Benefits Package for employees and their dependents (Medical, Dental, Vision, Life, Disability)
Incentive Plans
401(k) with employer contribution and match
Employee Stock Purchase Plan with employer match
Paid Time Off (Vacation and Sick Time)
Paid Holidays
Tuition Reimbursement Program
Employee Assistance Program (EAP)
Wellness Program
Training and Career Progression

Company

Tru Vue

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Tru Vue is a fine art company that manufactures glazing products.

H1B Sponsorship

Tru Vue has a track record of offering H1B sponsorships. Please note that this does not guarantee sponsorship for this specific role. Below presents additional info for your reference. (Data Powered by US Department of Labor)
Distribution of Different Job Fields Receiving Sponsorship
Represents job field similar to this job
Trends of Total Sponsorships
2023 (2)

Funding

Current Stage
Growth Stage
Company data provided by crunchbase