BYLD · 6 days ago
Director of Maintenance & Reliability - Processing Center
BYLD is a construction technology company that provides software and hardware solutions for the design and construction industry. The Director of Maintenance & Reliability is responsible for ensuring equipment uptime and process stability across all BYLDPro processing facilities, implementing maintenance strategies, and leading continuous improvement initiatives.
Construction
Responsibilities
Define and own BYLDPro’s maintenance philosophy (preventive, predictive, condition-based)
Establish standard PM programs for all machine types
Define uptime, MTBF, MTTR, and reliability KPIs
Ensure consistent maintenance execution across all facilities
Own root cause analysis for major downtime events
Drive permanent corrective actions (not temporary fixes)
Partner with Production Engineering and OT to eliminate recurring failures
Ensure reliability is designed into new equipment and layouts
Implement predictive maintenance where economically justified
Standardize spare parts strategies and critical spares lists
Reduce reactive maintenance through data-driven insights
Support lifecycle planning for high-capex equipment
Lead CI initiatives tied to: OEE improvement, Scrap and rework reduction, Setup stability
Apply Lean / Six Sigma tools where appropriate
Ensure CI efforts are measurable and sustained
Own enterprise quality systems, including: Non-conformance reporting (NCR), Root cause and corrective action (CAPA), Process audits
Ensure quality standards are enforced without compromising uptime
Maintain enterprise-level quality visibility and trend analysis
Support new facility openings (e.g., Ohio) by: Defining maintenance staffing models, Establishing PM readiness before go-live, Training maintenance leadership
Ensure reliability standards are embedded from Day 1
Work closely with: Processing Engineering (layouts, equipment selection), Production Planning (capacity realism), OT & Manufacturing Systems (machine data, diagnostics), Plant Managers (execution and accountability)
Serve as escalation point for systemic reliability issues
Lead and develop enterprise maintenance and reliability resources
Coach Plant-level Maintenance Managers and Supervisors
Establish training standards and technical capability expectations
Build bench strength to support growth
Qualification
Required
Bachelor's degree in Engineering or related technical field (Mechanical, Electrical, Industrial preferred)
10+ years experience in manufacturing, processing, or industrial operations
5+ years in a senior maintenance, reliability, or engineering leadership role
Strong experience with: Preventive & predictive maintenance systems, Root cause analysis, Industrial equipment reliability
Proven ability to scale systems across multiple facilities
Preferred
Six Sigma Black Belt or equivalent CI certification
Experience with automated or semi-automated production lines
Exposure to ERP / MES / OEE systems
Experience supporting greenfield facility launches
Strong business acumen and KPI-driven mindset
Benefits
Medical, Dental, and Vision insurance coverages
401(k) retirement savings programs
PTO program for work-life balance
Employee Reimburseables