Director of Maintenance & Reliability - Processing Center jobs in United States
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BYLD · 6 days ago

Director of Maintenance & Reliability - Processing Center

BYLD is a construction technology company that provides software and hardware solutions for the design and construction industry. The Director of Maintenance & Reliability is responsible for ensuring equipment uptime and process stability across all BYLDPro processing facilities, implementing maintenance strategies, and leading continuous improvement initiatives.

Construction
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Responsibilities

Define and own BYLDPro’s maintenance philosophy (preventive, predictive, condition-based)
Establish standard PM programs for all machine types
Define uptime, MTBF, MTTR, and reliability KPIs
Ensure consistent maintenance execution across all facilities
Own root cause analysis for major downtime events
Drive permanent corrective actions (not temporary fixes)
Partner with Production Engineering and OT to eliminate recurring failures
Ensure reliability is designed into new equipment and layouts
Implement predictive maintenance where economically justified
Standardize spare parts strategies and critical spares lists
Reduce reactive maintenance through data-driven insights
Support lifecycle planning for high-capex equipment
Lead CI initiatives tied to: OEE improvement, Scrap and rework reduction, Setup stability
Apply Lean / Six Sigma tools where appropriate
Ensure CI efforts are measurable and sustained
Own enterprise quality systems, including: Non-conformance reporting (NCR), Root cause and corrective action (CAPA), Process audits
Ensure quality standards are enforced without compromising uptime
Maintain enterprise-level quality visibility and trend analysis
Support new facility openings (e.g., Ohio) by: Defining maintenance staffing models, Establishing PM readiness before go-live, Training maintenance leadership
Ensure reliability standards are embedded from Day 1
Work closely with: Processing Engineering (layouts, equipment selection), Production Planning (capacity realism), OT & Manufacturing Systems (machine data, diagnostics), Plant Managers (execution and accountability)
Serve as escalation point for systemic reliability issues
Lead and develop enterprise maintenance and reliability resources
Coach Plant-level Maintenance Managers and Supervisors
Establish training standards and technical capability expectations
Build bench strength to support growth

Qualification

Preventive maintenance systemsPredictive maintenance systemsRoot cause analysisIndustrial equipment reliabilitySix Sigma Black BeltERP / MES / OEE systemsManufacturing experienceData-driven mindsetTeam leadershipCross-functional collaboration

Required

Bachelor's degree in Engineering or related technical field (Mechanical, Electrical, Industrial preferred)
10+ years experience in manufacturing, processing, or industrial operations
5+ years in a senior maintenance, reliability, or engineering leadership role
Strong experience with: Preventive & predictive maintenance systems, Root cause analysis, Industrial equipment reliability
Proven ability to scale systems across multiple facilities

Preferred

Six Sigma Black Belt or equivalent CI certification
Experience with automated or semi-automated production lines
Exposure to ERP / MES / OEE systems
Experience supporting greenfield facility launches
Strong business acumen and KPI-driven mindset

Benefits

Medical, Dental, and Vision insurance coverages
401(k) retirement savings programs
PTO program for work-life balance
Employee Reimburseables

Company

BYLD

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BYLD technology enables faster installation, reduced manpower, and LOWER COSTS - all without error. Building the BIM model to precision in the field.

Funding

Current Stage
Early Stage

Leadership Team

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Del de Windt
Chief Executive Officer
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Company data provided by crunchbase