AV · 1 day ago
Mechanical Engineer, Sr
212 E High St Pottstown, PA 19464
Full-time
Onsite
Senior Level, Lead/Staff
$107K/yr - $152K/yr
8+ years expAeroVironment (AV) is a global leader in unmanned aircraft systems and tactical missile systems, seeking a Senior Mechanical Engineer. The role involves applying engineering techniques to design and test mechanical systems for aerospace applications, leading projects and ensuring compliance with stringent environmental requirements.
AerospaceAir TransportationDronesElectric VehicleElectronicsEnergyGovernmentManufacturing
No H1B
U.S. Citizen Only
Responsibilities
Leads or supports the thermal, structural, dynamic, and fluid flow analysis efforts for electronics equipment
Leads the testing and data collection in the laboratory and the field
Models the mechanical devices and selects the proper material
Performs stress and fatigue analysis; Performs thermal analysis and selects bonding material
Develops mechanical drawings and specifies the dimensional tolerances
Develops assembly instructions and test procedures
Develops test plans and test procedures to verify designs
Works on complex issues where analysis of situations or data requires an in-depth knowledge of variable factors
Executes team assignments effectively following the given schedule, milestone, and available resources. May coordinate activities of other personnel (Team Lead)
Other duties as assigned
Qualification
Required
Minimum 8 – 12 years of relevant technical experience in Mechanical Engineering, of which a minimum of 5 years in developing for production rotating electrical machines, electronics equipment packaging solution, and/or mechanical devices solutions for industrial and aerospace applications
Experienced in developing requirements specification for mechanical subsystems and according to MIL-STD 961D standard or equivalent
Has sufficient proficiency with the following CAD /CAE tools to perform one's position responsibilities: SolidWorks for mechanical modeling, ANSYS for structural and fatigue analysis, ANSYS Icepack for thermal analysis
Extensive experience with Solid Works and designing electrical rotating machines for high-performance applications
Extensive experience with thermal management tradeoffs and solutions and materials properties
Experienced with bonding techniques for extreme environmental conditions using different adhesives
Experienced with manufacturing methodologies of electrical machines
Experienced with creating and maintaining product document tree
Experienced with creating and maintaining products bill of materials (BOM)
Experienced with test and measurement techniques, such as torque transducer calibration and instrumentation
Preferred
MS degree in Mechanical Engineering is preferred
Recognition by a reputable international engineering society such as ASME at the senior membership level or higher is desired
Demonstrates familiarity with MIL-STD-810 or DO-160
Demonstrates familiarity with MIL-STD 961D standards (or equivalent) for developing subsystem technical specifications
Demonstrates full understanding & knowledge of engineering principles in the technical discipline and successfully works independently
Effectively articulates concepts and ideas to both technical and non-technical staff
Able to excel in a fast-paced, deadline-driven environment, where small teams share a broad variety of duties
Displays strong initiative and drive to accomplish goals and meet company objectives
Takes ownership and responsibility for current and past work products
Is committed to learning from mistakes and driven to improve and enhance performance of oneself, others, and the company
Has effective problem-solving, analytical, interpersonal and communication skills (Verbal and written)
Focuses on teamwork, collaboration and puts the success of the team above one's own interests
Benefits
Medical
Dental vision
401K with company matching
A 9/80 work schedule
A paid holiday shutdown
Company
At AV, we build shoulder-to-shoulder with our customers, delivering systems shaped by real-world missions, not theoretical requirements.
1001-5000 employees
Funding
Current Stage
Public CompanyTotal Funding
$1.68B2025-07-01Post Ipo Equity· $875M
2025-07-01Post Ipo Debt· $650M
2023-09-19Post Ipo Equity· $109.01M
Leadership Team
Wahid Nawabi
Chairman, President & CEO
Johnathan Jones
Senior Vice President
Recent News
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