FBSPL · 3 hours ago
Structural Engineer
Indiana, United States
Full-time
Onsite
Senior Level
5+ years expFBSPL is seeking an experienced Body Structures Engineer to support next-generation vehicle programs with a strong focus on metal and plastic body structure systems. This role involves owning structural design from concept through prototype, validation, and production launch, contributing directly to new vehicle development and platform standardization initiatives.
Business DevelopmentConsultingFacilities Support ServicesInformation TechnologyOutsourcingSoftware
Hiring Manager
Ayush Jhagrawat
Responsibilities
Design and develop vehicle body and floor structures using CAD, supporting concept development, prototyping, and production release
Create early-stage design concepts, mock-ups, and feasibility studies
Lead and support prototype builds, design verification (DV), and process verification (PV) phases
Plan and coordinate design, procurement, assembly, and validation activities aligned with Stage Gate / APQP milestones
Ensure designs meet quality, cost, manufacturability, and performance requirements; recommend cost-effective alternatives when applicable
Support platform standardization and commonization of structural components
Collaborate on fixture and tooling design for prototype and production environments
Conduct design reviews and work cross-functionally with Manufacturing, Quality, Sales, and Program teams
Support assembly plant launch and production ramp-up activities as required
Qualification
Required
Strong experience in vehicle body structure design (sheet metal & plastics)
Hands-on knowledge of fabrication and joining processes (ARC welding, RSW, structural joining methods)
Proficiency in structural engineering tools and methodologies: FEA, DFA/DFM, DOE, DFMEA / PFMEA, DVP&R, GD&T and tolerance stack-ups
Knowledge of material selection for steel, aluminum, and plastics
Familiarity with FMVSS and automotive safety/regulatory standards
Ability to analyze issues and develop practical, production-ready solutions
Strong communication skills and ability to work in fast-paced program environments
Bachelor's degree in mechanical engineering, Automotive Engineering, or related field
5+ years of experience in automotive body structures or vehicle structural design
Strong background in steel and aluminum structural design and manufacturing processes
Preferred
Experience supporting prototype builds and production/assembly launches
Company
FBSPL
FBSPL is a BPM consulting firm that assists businesses globally with unique and custom business process solutions.
501-1000 employees
Funding
Current Stage
Late StageRecent News
2026-01-19
2025-09-12
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