Smalley · 15 hours ago
SENIOR MANUFACTURING ENGINEER
Lake Zurich, IL
Full-time
Onsite
Senior Level, Lead/Staff
$100K/yr - $130K/yr
10+ years expSmalley is the global manufacturing leader of precision metal formed products, known for their innovative solutions and commitment to high-quality service. They are seeking a Senior Manufacturing Engineer to oversee the product lifecycle, specializing in metal forming and packaging, while bridging fabrication with automated systems.
Manufacturing
Responsibilities
Design and optimize advanced processes for metal forming and CNC spring winding (compression, extension, and torsion)
Integrate and validate automated packaging systems, including bulk container filling, individual part protection, and labeling to prevent damage to precision springs
Manage multi-phase capital equipment projects, including the specification, RFQ, and commissioning of new winding and packaging lines
Lead Design for Manufacturability (DFM) and Design for Packaging reviews to reduce material waste and optimize shipping density
Use Six Sigma and Root Cause Analysis (RCA) to solve complex defects in both part formation (e.g., set loss) and packaging failures
Design complex layouts for equipment and workspace using AutoCAD or SolidWorks to optimize material flow and space requirements
Act as the technical authority, training junior engineers and operators on equipment setup, material science, and automation troubleshooting
Qualification
Required
10 years of experience specializing in metal forming, spring winding, and packaging
Technical leader who bridges high-precision fabrication with automated end-of-line systems
Design and optimize advanced processes for metal forming and CNC spring winding (compression, extension, and torsion)
Integrate and validate automated packaging systems, including bulk container filling, individual part protection, and labeling to prevent damage to precision springs
Manage multi-phase capital equipment projects, including the specification, RFQ, and commissioning of new winding and packaging lines
Lead Design for Manufacturability (DFM) and Design for Packaging reviews to reduce material waste and optimize shipping density
Use Six Sigma and Root Cause Analysis (RCA) to solve complex defects in both part formation (e.g., set loss) and packaging failures
Design complex layouts for equipment and workspace using AutoCAD or SolidWorks to optimize material flow and space requirements
Act as the technical authority, training junior engineers and operators on equipment setup, material science, and automation troubleshooting
Benefits
Medical
Dental
Vision
401k match
Life insurance
Tuition Reimbursement
PTO
Opportunities for career advancement and professional growth
Ongoing learning and training and development opportunities
Company and department led team-building activities and events
Company
Smalley
Smalley is an engineering company providing spirolox retaining, constant section, and wave springs.
501-1000 employees
Funding
Current Stage
Late StageLeadership Team
M
Michael Greenhill
V.P. Engineering
Recent News
Business Journals
2023-06-21
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