Magna International · 8 hours ago
Magna Engineered Glass: Senior Tooling Engineer
Holland, MI
Full-time
Onsite
Senior Level, Lead/Staff
8+ years expMagna International is a leader in automotive technologies, and they are seeking a Senior Tooling Engineer to lead the technical development and improvement of tooling for encapsulated glass automotive windows. This role involves collaboration with various teams to ensure high-quality tool builds and successful product launches.
AutomotiveIndustrial EngineeringManufacturing
Responsibilities
Maintain and apply corporate tooling standards for injection molded encapsulation tools
Identify, evaluate, and maintain qualified tooling suppliers with demonstrated capability in encapsulated glass molding, including vertical presses, robot assisted glass loading, and automated demold
Develop and validate new tooling processes including: Encapsulation overmold of automotive glass, Dynamic pressure pad systems, Magnetized bezel or stiffener insert molding, Soft seal tooling and integrated glass fixturing systems
Lead mold design reviews; verify parting lines, gating, runner systems (hot & cold), steel selection, shrink rates, cooling strategy, and texturing requirements
Ensure tool designs incorporate requirements for glass edge protection, dimensional stability, adhesion performance, and sealing surfaces
Maintain complete data retention: 2D/3D tool designs, CMM reports, process sheets, hot runner data, and material/manifold documentation
Evaluate new product quotes for feasibility of glass encapsulation molding, including: Glass edge tolerances and flatness, Cross section design for seals, beads, and retention features, Adhesion and overmold bonding requirements, Gate location impact on flow induced stresses in glass and polymer
Collaborate with Designers, Program Managers, Tooling Suppliers, and Project Engineers to ensure product design supports robust encapsulation manufacturability
Participate in product design reviews to confirm draft, shut offs, retention geometry, gaging datums, and warp/shrink predictions meet customer specifications
Prepare, manage, and approve tooling quotes for encapsulation tools within the corporate system
Track tool builds through timing plans, supplier visits, milestone reviews, and PPAP readiness
Lead sampling and launch of new tools including: Glass loading validation, Overmold sealing performance, Adhesion / peel testing, Tool debug for short shots, flash, sinks, voids, and stress marks
Validate tooling and equipment through CMM layout, glass fixture verification, and encapsulation profile conformance
Oversee texture (grain) approvals and surface quality reviews
Define and release spare parts, preventive maintenance plans, and critical spare steel
Support packaging, racking, and gage design reviews
Direct Mold Flow and CAE studies specific to encapsulated glass: Flow front around glass substrate, Knit line and adhesion risk areas, Cooling of non uniform wall sections, Polymer stress transfer into glass edges
Maintain material line cards including TPE, PVC, PC/ABS, TPU, and specialty encapsulation compounds
Support supplier tool builds, including on site assessments of mold design, machining quality, tryout equipment, and process capability
Support component and system testing including: Glass adhesion pull tests, Weathering & UV durability, Thermal cycling and expansion mismatch evaluation
Troubleshoot issues for existing programs (e.g., de lamination, glass cracking, warp, dimension failures)
Participate in formal supplier evaluations after project completion
Document all technical decisions, tool modifications, sampling results, and validation activities
Maintain accurate, updated timing charts and project status for all assigned tools
Prepare cost reports, variance analyses, and support budgeting and forecast activities
Maintain expertise in emerging encapsulation tool technologies, such as: Advanced hot runner systems for hybrid materials, Tool steel performance for glass contact areas, Adhesion promoting surface treatments
Support implementation of new materials including TPE, low gloss PVC, PC/ABS, and future encapsulation compounds
Develop and update work instructions, quality procedures, and tooling standards related to encapsulated glass molding
Train Tool Room personnel on encapsulation tool maintenance, repair methods, PM frequency, and safe handling of glass molds
Adhere to all Magna Engineered Glass’ safety policies and environmental regulations
Follow ISO/IATF 16949 and ISO 14001 requirements
Participate in required safety and environmental training
Perform additional duties as assigned to support departmental and organizational goals
Actively contribute to a positive and collaborative work environment, demonstrating flexibility to adapt to evolving business needs and priorities
Qualification
Required
8+ years of experience in tooling, plastics, or program engineering within a manufacturing environment, with deep expertise in injection molding of encapsulated automotive glass
Advanced knowledge of injection mold design, polymer behavior, and manufacturing processes, including mold flow/CAE interpretation
Expert understanding of glass handling and fixturing, polymer-to-glass adhesion mechanisms, overmold material selection, and mold design strategies for encapsulated windows
Proven experience leading complex, multi-tool programs, including supplier management and budget responsibility
Ability to manage multiple tooling programs simultaneously while ensuring quality, timing, and cost targets are met
Strong ability to interpret and apply engineering drawings, CAD models, and tooling layouts
Demonstrated capability to develop, present, and support advanced tooling concepts, continuous improvement initiatives, and long-term manufacturing strategies
Strong communication, documentation, and organizational skills, with the ability to work effectively both independently and in cross-functional teams
Knowledge of safety standards and protocols in manufacturing environments
English proficiency required, with strong verbal and written communication skills
Preferred
Bachelor's degree in Engineering or related technical field highly preferred, experience in lieu of may be considered
Bilingual (Spanish) preferred
Company
Magna International
Magna International is a mobility tech company and auto supplier that engages in body exteriors, structures, power, vision, and seating.
10001+ employees
H1B Sponsorship
Magna International has a track record of offering H1B sponsorships. Please note that this does not
guarantee sponsorship for this specific role. Below presents additional info for your
reference. (Data Powered by US Department of Labor)
Distribution of Different Job Fields Receiving Sponsorship
Represents job field similar to this job
Trends of Total Sponsorships
2025 (2)
2024 (3)
2021 (1)
Funding
Current Stage
Public CompanyTotal Funding
$1.79B2025-05-14Post Ipo Debt· $1.04B
2024-05-27Post Ipo Debt· $330.18M
2024-03-05Post Ipo Debt· $400M
Leadership Team
Philip Fracassa
EVP & Chief Financial Officer
Jorg Meinrich
Purchasing Director
Recent News
2025-12-13
Magna International Inc.
2025-11-21
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