Ground Effects LLC · 3 hours ago
Junior Controls Engineer on-site
Westland, MI 48185, USA
Full-time
Onsite
New Grad, Entry LevelGround Effects LLC is seeking a Junior Controls Engineer who will collaborate with Robotics and Process engineering groups to design control systems according to project specifications. The role involves leading the design and development of PLC and HMI software, coordinating with cross-functional teams, and supporting production activities for new equipment launches.
Automotive
Responsibilities
Directly responsible for all aspects of PLC and HMI software design and development
Work with cross functional groups to ensure projects are completed on schedule
Create proposals, develop scope, costs, and initial design
Take lead in designing, sizing and selection of electrical equipment and controls systems for projects in accordance with project specifications and budget
Produce and maintain project drawings and documents including, electrical and controls schematics, control panel layout, PLC I/O layout, operation and maintenance manuals
Develop necessary controls documentation and programming for projects including PLC and HMI programs and sequence of operations
Coordinate all electrical and instrumentation design and scope requirements with vendors and internal project managers
Create network design for automated cell controls Ethernet I/P, DeviceNet, Profibus etc
Utilize new and developing technologies to drive continuous improvement through the organization to improve operational efficiencies in key areas of production. Working towards to goal of a fully automated Spray on Bedliner process
Implementation of a usable MES system to improve visibility of production from material usage to labor efficiency
Develop an internal training structure and course for employees
Work with existing vendors to improve current system functionality
Support Production and startup activities of new equipment launches or updates at all GFX LTD/LLC sites
Develop comprehensive equipment testing procedures
Create and track start up and commissioning plan for plant use during initial implementation
Document and follow equipment orders for new projects
Resolve all internal or customer complaints related to projects in a timely and cost-effective manner
Create recommended spare parts and critical spare parts lists
Ensure equipment is running at optimal efficiency
Provide continuing technical support with commissioning and validation of equipment system operation at Ground Effects sites
Familiar with remote network access systems
Able to travel throughout North America to plant site where equipment is installed
Ability to establish remote access to ensure prompt response times to reduce downtime to minimum
Ensure the Automation process is functional, well maintained and efficiently designed
Per the IATF16949 requirements, assist with ensuring that the production floor is equipped with proper functioning automation processes and other program designs
Provide continuous review of departmental processes to improve overall efficiencies
Qualification
Required
Bachelors degree in Engineering or related field
Drivers License
Experience in PLC and HMI software design and development
Ability to work with cross functional groups to ensure projects are completed on schedule
Experience in creating proposals, developing scope, costs, and initial design
Ability to design, size and select electrical equipment and controls systems for projects
Experience in producing and maintaining project drawings and documents including electrical and controls schematics
Experience in developing necessary controls documentation and programming for projects including PLC and HMI programs
Ability to coordinate electrical and instrumentation design and scope requirements with vendors and internal project managers
Experience in creating network design for automated cell controls
Ability to utilize new and developing technologies to drive continuous improvement
Experience in implementing a usable MES system
Ability to develop an internal training structure and course for employees
Experience in supporting production and startup activities of new equipment launches or updates
Ability to develop comprehensive equipment testing procedures
Experience in creating and tracking startup and commissioning plans
Ability to document and follow equipment orders for new projects
Ability to resolve internal or customer complaints related to projects
Experience in creating recommended spare parts and critical spare parts lists
Ability to ensure equipment is running at optimal efficiency
Experience in providing technical support with commissioning and validation of equipment system operation
Familiarity with remote network access systems
Ability to travel throughout North America to plant sites
Ability to establish remote access to ensure prompt response times
Ability to assist with ensuring that the production floor is equipped with proper functioning automation processes
Experience in providing continuous review of departmental processes to improve overall efficiencies
Company
Ground Effects LLC
From modest beginnings in Windsor, Ontario, Canada, Ground Effects (“GFX”) has grown from an aftermarket manufacturer of tubular products in 1986 to a leading producer of OEM-level automotive accessories with nearly 40 locations worldwide.
Founded in 1986
1001-5000 employees
H1B Sponsorship
Ground Effects LLC has a track record of offering H1B sponsorships. Please note that this does not
guarantee sponsorship for this specific role. Below presents additional info for your
reference. (Data Powered by US Department of Labor)
Distribution of Different Job Fields Receiving Sponsorship
Represents job field similar to this job
Trends of Total Sponsorships
2025 (1)
Funding
Current Stage
Late StageCompany data provided by crunchbase