BAE Systems, Inc. · 13 hours ago
Additive Manufacturing (3d Printing) Intern
Hudson, NH
Internship
Onsite
Intern
$36K/yr - $50K/yrBAE Systems, Inc. is a leading defense, aerospace and security company, and they are seeking an Additive Manufacturing Intern to join their team. This role involves hands-on work with advanced 3D printing technology, assisting engineers with the design, printing, and finishing of components while gaining exposure to additive manufacturing processes.
Defense & Space
Responsibilities
Manage Production Queues: Work side‑by‑side with the AM Center team to track job schedules, prioritize print orders, and keep the production line running smoothly
Prepare and Verify Build Files: Import, clean, and review 3‑D model files; set up machine parameters, slice files, and confirm that parts meet design specifications before printing
Operate and Monitor Printers: Run fused‑filament (FFF) and resin‑based printers, perform routine calibrations, and troubleshoot issues in real time to ensure high‑quality builds
Post‑Process Printed Parts: Execute support removal, part assembly, insert installation, and finishing operations; inspect finished components and package them for delivery to engineering programs
Interpret Technical Documentation: Read hardware model files and engineering drawings, identify required inserts or fixtures, and assist in installing them on printed parts
Track Material Inventory: Monitor consumables (filaments, resins, build plates, etc.), log usage in the inventory system, and notify the Materials Manager when stock falls below reorder thresholds
Coordinate Supplies & Logistics: Gather and stage all necessary tools, post‑processing hardware, and ancillary supplies needed for each print job; ensure workstations remain organized and stocked
Support Design Iterations: Collaborate with engineers to make minor design adjustments, update CAD files, and re‑print prototypes as directed
Document Work & Report Results: Log build parameters, material usage, and print outcomes in the database spreadsheets; generate brief status reports as needed for program leads and the AM Center manager
Contribute to Continuous Improvement: Identify opportunities to streamline workflows, suggest enhancements to the internal BAE Systems AM Center portal, and share ideas for better safety, cleanliness, or efficiency
Maintain a Safe, Clean Workspace: Follow all safety protocols, keep the lab tidy, and adhere to compliance standards for equipment and material handling
Qualification
Required
Mechanical aptitude – comfortable handling tools, fixtures, and able to interpret engineering drawings and model files
Technical communication – clear written and verbal reporting; can document build parameters, material usage, and any results in Excel or other tracking tools
Team collaboration & independence – works effectively both as a solo contributor and as part of a multidisciplinary engineering team
Organization & multitasking – manages multiple print jobs, schedules, and supply‑chain tasks without losing focus on safety or quality
Software proficiency – Microsoft Office suite (Word, Excel, PowerPoint) and beneficial if familiar with database use (Access or similar) for inventory and reporting
Safety‑first mindset – follows lab safety protocols, maintains a clean work environment, and promptly reports hazards or equipment issues
Preferred
Hands‑on experience - building, assembling, or repairing mechanical components (e.g., robotics clubs, shop class, maker‑space projects)
Prior exposure /use - of 3‑D‑printing hardware (FDM, SLA, or similar) and the associated slicing software (e.g., Cura, PrusaSlicer, PreForm)
Familiarity - with a CAD packages such as SolidWorks, PTC Creo, Fusion 360, or another parametric modeling tool
Demonstrate - ability to follow written procedures, maintain accurate logs, and track inventory in a workshop or lab setting
Benefits
401(k) savings plan
Medical benefits
Employee assistance program
Business travel accident insurance
Company
BAE Systems, Inc.
Improving the future and protecting lives is an ambitious mission, but it’s what we do. BAE Systems, Inc. is the U.S.
Founded in 1999
10001+ employees
H1B Sponsorship
BAE Systems, Inc. has a track record of offering H1B sponsorships. Please note that this does not
guarantee sponsorship for this specific role. Below presents additional info for your
reference. (Data Powered by US Department of Labor)
Distribution of Different Job Fields Receiving Sponsorship
Represents job field similar to this job
Trends of Total Sponsorships
2023 (2)
2022 (2)
2021 (4)
2020 (6)
Funding
Current Stage
Late StageLeadership Team
Tom Arseneault
President & Chief Executive Officer, BAE Systems, Inc.
Don Widener, PhD
Chief Technology Officer, Intelligence Solutions
Recent News
2024-05-12
2024-05-12
2024-05-08
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