FreeForm · 12 hours ago
Process Engineer (CNC Innovation)
Freeform is deploying software-defined, autonomous metal 3D printing factories around the world. As a Process Engineer (CNC Innovation), you will bridge the gap between machining physics and autonomous manufacturing, focusing on toolpath generation and plastic deformation to develop proprietary subtractive manufacturing technology.
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Responsibilities
Develop a deep understanding of the physics of the machining process, focusing on plastic deformation under various cutting conditions and toolpath optimization
Work independently to design and execute machining experiments on hard metals, analyzing data to develop and optimize automated CAM processes
Act as the primary domain expert for CNC/CAM automation, providing the mechanical and physical insights necessary for the software team to write automation code
Perform sample cuts and process development on-machine, ensuring a clean and actionable data stream to monitor the performance of those cuts
Develop and implement novel toolpath strategies and force modeling to extend tool life and improve surface finish
Collaborate with software and controls engineers to implement Closed Loop Control (CLC) systems that move beyond static feeds and speeds
Strategize continuous improvement plans for CNC process development, focusing on scalability from prototype to high-volume production
Qualification
Required
Bachelor's degree in mechanical engineering, physics, or similar engineering discipline
2+ years of process development experience in advanced CNC machining, specifically involving hard metals and complex toolpath geometries
Hands-on experience (professional or academic) with CAM programming and operating CNC equipment
Fundamental understanding of mechanical physics, including material properties and the mechanics of material removal
Experience gathering and processing data sets from manufacturing equipment to drive process improvements
Preferred
Master's or PhD (strongly preferred) in mechanical engineering, physics, or similar engineering discipline
Research experience in machining or similar manufacturing disciplines
Experience with difficult-to-machine materials such as nickel-based superalloys (Inconel), titanium, or other difficult metals
Familiarity with programming languages such as MATLAB, Python, or R for developing semi-mechanistic cutting models
Experience with metrology systems (CMM, PC-DMIS) and designing automated inspection fixtures
Passion for solving audacious problems
Desire to build the future of autonomous manufacturing from the ground up
Benefits
Significant stock option packages
100% employer-paid Medical, Dental, and Vision insurance (premium PPO and HMO options)
Life insurance
Traditional and Roth 401(k)
Relocation assistance provided
Paid vacation, sick leave, and company holidays
Generous Paid Parental Leave and extended transition back to work for the birthing parent
Free daily catered lunch and dinner, and fully stocked kitchenette
Casual dress, flexible work hours, and regular catered team building events
Company
FreeForm
FreeForm is a media production company offering film production and campaign strategy services.
Funding
Current Stage
Early StageRecent News
2025-10-25
Company data provided by crunchbase