ALTEN Technology USA · 3 hours ago
Design Engineer Structures D&R for BSO Assembly and Roof Panel
ALTEN Technology USA is an engineering company helping clients bring groundbreaking ideas to life. As a Design Engineer Structures D&R for BSO Assembly and Roof Panel, you will be responsible for the end-to-end development of vehicle components and systems, collaborating with cross-functional teams to deliver high-quality, manufacturable solutions.
ConsultingInformation Technology
Responsibilities
Create and develop components using 3DX CAD with the ability to design parts independently
Apply GD&T principles and perform dimensional variation analysis to ensure robust designs
Conduct system and component-level design aligned with all program requirements
Design to meet Voice of Customer, regulatory, functional, quality, DFA (Design for Assembly), DFS (Design for Service), packaging, and clearance requirements
Utilize validation methods including CAE, physical testing, and analytical techniques to confirm design integrity
Assess tooling, manufacturing, supplier sub‑assembly, and vehicle assembly feasibility
Evaluate surface feasibility, fit & finish, and craftsmanship considerations when applicable
Perform interface and assembly feasibility studies, including packaging, static/dynamic clearances, joint analysis, GD&T datum schemes, and dimensional variation analysis
Maintain comprehensive design documentation and quality history
Support technical reviews using DFMEA, DVPR, SCCAF (SC & CC), PFMEA, Control Plans, Robustness Checklists, Demonstration Matrices, Boundary Diagrams, Interface Matrices, and P‑Diagrams
Develop and manage engineering transmittals, feature definitions, and related documentation for electrical and software interfaces
Utilize PLM systems (including BOM management) to control design data and release processes
Manage engineering timing to support prototype builds, validation phases, and overall program milestones
Prepare RFQ packages and support sourcing activities with purchasing and supplier teams
Evaluate and track landed cost, vendor tooling (F&T), ED&T (as applicable), and other financial impacts to the program business case
Oversee development expenses including prototype parts, tooling, and other engineering-related costs
Qualification
Required
Strong 3D design capability
Deep understanding of engineering requirements
Ability to collaborate across cross-functional teams
Create and develop components using 3DX CAD with the ability to design parts independently
Apply GD&T principles and perform dimensional variation analysis to ensure robust designs
Conduct system and component-level design aligned with all program requirements
Design to meet Voice of Customer, regulatory, functional, quality, DFA (Design for Assembly), DFS (Design for Service), packaging, and clearance requirements
Utilize validation methods including CAE, physical testing, and analytical techniques to confirm design integrity
Assess tooling, manufacturing, supplier sub-assembly, and vehicle assembly feasibility
Evaluate surface feasibility, fit & finish, and craftsmanship considerations when applicable
Perform interface and assembly feasibility studies, including packaging, static/dynamic clearances, joint analysis, GD&T datum schemes, and dimensional variation analysis
Maintain comprehensive design documentation and quality history
Support technical reviews using DFMEA, DVPR, SCCAF (SC & CC), PFMEA, Control Plans, Robustness Checklists, Demonstration Matrices, Boundary Diagrams, Interface Matrices, and P-Diagrams
Develop and manage engineering transmittals, feature definitions, and related documentation for electrical and software interfaces
Utilize PLM systems (including BOM management) to control design data and release processes
Manage engineering timing to support prototype builds, validation phases, and overall program milestones
Prepare RFQ packages and support sourcing activities with purchasing and supplier teams
Evaluate and track landed cost, vendor tooling (F&T), ED&T (as applicable), and other financial impacts to the program business case
Oversee development expenses including prototype parts, tooling, and other engineering-related costs
Company
ALTEN Technology USA
ALTEN Technology USA is an engineering consulting company. It is a sub-organization of Alten.
H1B Sponsorship
ALTEN Technology USA has a track record of offering H1B sponsorships. Please note that this does not
guarantee sponsorship for this specific role. Below presents additional info for your
reference. (Data Powered by US Department of Labor)
Distribution of Different Job Fields Receiving Sponsorship
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Trends of Total Sponsorships
2025 (101)
2024 (89)
2023 (76)
2022 (64)
2021 (80)
2020 (69)
Funding
Current Stage
Late StageLeadership Team
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