2.1 Senior Process Engineer – Extraction jobs in United States
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Phoenix Tailings · 5 hours ago

2.1 Senior Process Engineer – Extraction

Phoenix Tailings is a rapidly growing clean mining and metals production startup dedicated to sustainable and economic critical metals production. They are seeking a Senior Process Engineer to lead the design and scale-up of mining and metals operations, ensuring efficient and reliable processes that support the company's transition to commercial operations.

Advanced MaterialsCleanTechIndustrialManufacturingMiningSustainabilityWaste Management
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H1B Sponsor Likelynote

Responsibilities

Lead process design and scale-up of mining and metals operations from pilot to commercial production
Own mass and energy balances across complex, multi-step processing flowsheets
Define process architecture, operating envelopes, and design criteria to enable reliable, continuous operation
Drive process optimization to increase throughput, recovery, and overall system efficiency
Identify and mitigate scale-up risks related to materials handling, kinetics, residence time, and process control
Support equipment sizing, selection, and specification for large-scale metals processing systems
Develop and review process flow diagrams (PFDs), design bases, and technical documentation for internal and external stakeholders
Partner with operations and leadership to support commissioning, ramp-up, and steady-state performance

Qualification

Chemical EngineeringMetallurgical EngineeringProcess EngineeringMass BalancesProcess ModelingFlowsheet DevelopmentHydrometallurgical ProcessingPyrometallurgical ProcessingData-Driven SolutionsFast-Moving Environments

Required

Bachelor's or Master's degree in Chemical Engineering, Metallurgical Engineering, or a related discipline
7+ years of experience in process engineering within mining, metals, or extractive industries
Demonstrated experience scaling mineral processing or metallurgical systems from pilot or demonstration scale to commercial operation
Strong command of mass balances, process modeling, and flowsheet development
Experience with hydrometallurgical, pyrometallurgical, or combined processing routes for metals production
Proven ability to diagnose process bottlenecks and implement scalable, data-driven solutions
Comfortable operating in fast-moving environments where process design and execution evolve rapidly

Benefits

Healthcare, we care about you and your family: 100% Medical, dental, and vision coverage
Stock: Ownership in a fast-growing venture-backed company.
Family Focus: Parental leave and flexibility for families.
Time Off: Flexible vacation policy to encourage people to get out and see the world.
Team Fun: Regularly scheduled events, and celebrations.
Learning: Learning and development Opportunities to grow your skills and career.
Great team: Working with fun, hard-working, kind people committed to making a difference!
Flexible culture: We are results-focused. We don’t work at the office every day.

Company

Phoenix Tailings

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Phoenix Tailings is a metals-refining company that transforms mining waste (“tailings”) into usable rare earth and critical metals.

H1B Sponsorship

Phoenix Tailings has a track record of offering H1B sponsorships. Please note that this does not guarantee sponsorship for this specific role. Below presents additional info for your reference. (Data Powered by US Department of Labor)
Distribution of Different Job Fields Receiving Sponsorship
Represents job field similar to this job
Trends of Total Sponsorships
2025 (1)
2024 (3)
2023 (1)
2022 (1)

Funding

Current Stage
Growth Stage
Total Funding
$104.24M
Key Investors
ARPA-EEnvisioning PartnersMassVentures
2025-12-25Series B
2025-12-04Grant· $1.6M
2025-04-30Series B· $33M

Leadership Team

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Nicholas Myers
CEO & Co-Founder
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Anthony Balladon
Chief Commercial Officer & Co-Founder
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Company data provided by crunchbase