Kelly Science, Engineering, Technology & Telecom · 3 days ago
Sr. Product Development Engineer /Engineering Dr.
Dallas, TX
Full-time
Onsite
Senior Level, Lead/Staff, Director/Executive
5+ years expKelly Science, Engineering, Technology & Telecom is seeking a Sr. Product Development Engineer/Director of Engineering to lead the R&D and engineering efforts in orthopedic bracing and supports. This role involves managing product development from concept to commercialization while collaborating closely with cross-functional teams to deliver innovative orthopedic solutions.
Staffing & Recruiting
Responsibilities
Drive multiple simultaneous R&D projects from concept through commercialization
Collaborate with Product Managers on defining clinical needs, functional requirements, and design inputs for both upper and lower extremity products
Oversee prototype design, rapid prototyping (including 3D printing), bench testing, and clinical/wear trials
Develop and document product testing protocols (bench, wear, and durability testing)
Manage timelines, resources, and budgets to ensure timely product launches
Maintenance of product size chart
Lead innovative design exploration for orthopedic braces, supports, and soft goods
Create and refine CAD models (SolidWorks or equivalent), engineering drawings, and assembly documentation
Apply expertise in textile engineering, pattern development, and nesting optimization for efficient material utilization
Leverage various sources - physical measurements, anthropomorphic databases, competitive equivalents - to confirm optimal sizing recommendations
Partner with vendors on advanced materials, lamination, thermoforming, and fabrication techniques
Develop detailed specifications, bills of materials (BOMs), and inspection criteria for new products
Collaborate with Manufacturing to establish production processes, QC testing methods, and cost optimization strategies
Ensure smooth transfer from prototype to full-scale manufacturing, including tooling, fixturing, and nesting optimization
Coordinate field testing with clinicians and patients, gathering insights on form, fit, and function
Translate clinical and customer feedback into design refinements and next-generation solutions
Lead Engineering Change Orders (ECOs), corrective actions, and product improvements
Build strong relationships with physicians, orthotists, therapists, vendors, and materials suppliers
Benchmark competitor products and incorporate findings into development
Provide internal product training and technical support to cross-functional teams
Qualification
Required
Bachelor's degree in Mechanical Engineering, Biomedical Engineering, Materials Science, Textile Engineering, or related field required
5+ years (Senior Engineer) or 10+ years (Director level) of product development experience, ideally in orthopedic bracing, supports, prosthetics/orthotics, or medical soft goods
Proven record of bringing multiple medical device products from concept to market
Experience leading cross-functional teams and external vendor relationships
Readiness to lead R&D, product development, and support commercialization of orthopedic bracing innovations in a dynamic manufacturing environment
Proficiency in SolidWorks (preferred) or similar solid modeling software; ability to generate and manage detailed 2D drawings, 3D models, assemblies, and tolerances
Experience with textile pattern development, nesting for material efficiency, and digital cutting/CNC nesting software
Strong knowledge of textiles, foams, elastomers, laminates, hook-and-loop, plastics, composites, and metal hardware commonly used in orthopedic bracing and supports
Familiarity with ASTM/ISO medical device test standards, wear simulation, durability testing, and clinical trial coordination
Strong capability in Design History Files (DHFs), design inputs/outputs, V&V reports, and ECO documentation
Hands-on experience with rapid prototyping, sewing, thermoforming, injection molding, and 3D printing
Preferred
Master's preferred
Advanced knowledge of soft bracing technologies and orthopedic product field
Experience working with physicians, customers, and handling joint development projects
Benefits
Medical
Dental
Vision
Telemedicine
Term life
Whole life
Accident insurance
Critical illness
A legal plan
Short-term disability
Retirement savings plan
Service bonus
Holiday pay plans (earn up to eight paid holidays per benefit year)
Transit spending account
Paid sick leave under the applicable state or local plan
Company
Kelly Science, Engineering, Technology & Telecom
Kelly Science, Engineering, Technology & Telecom specializes in science, engineering, technology, and telecom.
5001-10000 employees
Funding
Current Stage
Late StageLeadership Team
Linda Stuit
Senior Vice President, Engineering Specialty
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