Fuse Integration · 10 hours ago
Sr. Mechanical Engineer
San Diego, CA
Full-time
Onsite
Senior Level, Lead/Staff
$125K/yr - $170K/yr
8+ years expFuse Integration is a technology firm that builds innovative communications, networking, and computing solutions for U.S. defense agencies. The Senior Mechanical Engineer will lead a team in the design and development of complex communications devices and integrated systems, focusing on delivering effective hardware solutions while ensuring high performance and security standards.
AerospaceInformation TechnologySoftwareSoftware Engineering
No H1B
Security Clearance RequiredU.S. Citizen Only
Responsibilities
Lead a small team of Mechanical Engineers in the planning, design, analysis, and documentation of complex communications devices and integrated systems
Implement mechanical systems, equipment, and packages for electronics
Support the design and develop dynamic tactical communications systems
Generate and review mechanical drawings
Run advanced simulations on complex mechanical components and assemblies
Interact with vendors to quote mechanical parts
Participate in integrated product teams and engineering/design reviews
Support team members in the preparation of detail design, design testing, and prototype fabrication
Support integration between hardware, software, and network systems
Conduct and support test planning, execution, and post event reporting
Define electro-mechanical subsystem requirements and specifications
Conduct research and analysis of system interface documents in order to define, document, and design system connections and architecture
Manage workflows and task prioritization for junior Mechanical Engineers across multiple projects
Qualification
Required
Bachelor's degree in Mechanical/Aerospace Engineering and 8-12 years of experience
Thorough knowledge and understanding of Engineering Drawing Practices Y14.100 and Geometric Dimensioning and Tolerancing Y14.5
Expert level of capability with Solidworks software including experience with eDrawings and Model Based Definition (MBD) of products and assemblies Y14.41
Experience and in-depth understanding of Configuration Management practices with experience with utilizing Solidworks PDM functionality
Demonstrated experience involving the design of electro-mechanical systems for military applications
Advanced skills with Solidworks Simulation analysis (or similar software) to include Structural Static/Fatigue, Thermal (Conduction and Convection) and Computational Flow/Fluid Dynamics (CFD)
Experience with fabrication methods for sheet metal and machined parts with part finishing (powder coat, anodize, Alodine and plating)
Experience in design for TEMPEST, EMI MIL-STD-461, MIL-STD-810 (Environmental) and MIL-HDBK-516 (Air Worthiness) requirements
Experience with additive manufacturing processes
Experience with cable routing and its application in enclosures
Strong technical, interpersonal, written, and verbal skills
Ability to operate effectively in a team environment as well as independently
US Citizen
Willingness and ability to obtain a secret clearance
Preferred
Experience with commercial and military documentation
Experience in writing, or contributed to, Environmental Qualification Testing (EQT) test plans and coordinating with test houses to achieve design verification
Basic EE knowledge including manufacturing processes for CCAs and grounding strategies
Experience working with production personnel and creating assembly instructions
EIA-310 cabinet design and familiarity with Navy Environmental Qualification Testing desired
Experience in system design, testing, and analysis
Experience in agile, professional software development environments utilizing revision control, test driven development and continuous integration
Active Secret Clearance
Benefits
Medical, Dental, and Vision
11 paid Federal Holidays
Paid Time Off (PTO)
40 hours of paid sick leave per year
401k with employer matching
Annual bonuses
Cell phone reimbursement: $100/month
Company
Fuse Integration
Fuse Integration is a user-focused design and engineering firm that delivers network and software solutions to the military.
51-200 employees
Funding
Current Stage
Growth StageLeadership Team
S
Sumner Lee
CEO
Peter J. Gondek
Chief Financial Officer
Recent News
MarTech Series
2025-09-17
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