Capital Staffing Solutions, Inc. · 9 hours ago
Shot Peen Programmer and Process Development - Greenville, SC
Greenville, SC
Full-time
Onsite
Mid Level
$50/hr - $50/hr
3+ years expCapital Staffing Solutions is seeking a Shot Peen Programmer and Process Development professional. The role involves developing and optimizing multi-axis motion paths, configuring machine parameters, and ensuring quality through inspections and process improvements.
Human ResourcesRecruitingStaffing Agency
Responsibilities
Develop and optimize multi-axis motion paths for IPS dual 4-axis gantry machines using Fanuc 30i-B controllers
Utilize "teach-in" modes and manual G-code entry to program complex geometries including turbine wheel dovetail slots and other profiles
Create and substantiate saturation curves (4-point minimum) to determine saturation time (1T) and ensure peening intensity falls within specified ranges
Configure and calibrate critical machine parameters including air pressure, turntable RPM, nozzle distance/angles, and shot flow rates via MagnaValve controllers
Perform 100% coverage validation
Conduct magnified inspections (up to 25x) to identify and prevent surface defects such as bulges, rolled edges, or over-peening on critical thin edges and radii
Oversee shot classification and maintenance to ensure media meets fracture count and size distribution requirements for Cast Steel or Conditioned Cut Wire media
Provide expert guidance on fixturing design and masking strategies to protect non-peen areas while allowing for proper "fadeout" in transition zones
Act as the primary trainer for production operators and other engineers
Generate and support workstation instructions (methods) for CNC related issues
Initiate and lead process improvement projects to improve safety, quality, cost and delivery
Provide effective communication to appropriate team members when needed
Work effectively as an individual and in a team-based environment in a matrixed organization
Work effectively in a fast-paced environment while embracing and driving positive change inside and outside the organization when appropriate
Primary 1st shift coverage with flexibility to support development or training needs during off-shift hours
Qualification
Required
Develop and optimize multi-axis motion paths for IPS dual 4-axis gantry machines using Fanuc 30i-B controllers
Utilize 'teach-in' modes and manual G-code entry to program complex geometries including turbine wheel dovetail slots and other profiles
Create and substantiate saturation curves (4-point minimum) to determine saturation time (1T) and ensure peening intensity falls within specified ranges
Configure and calibrate critical machine parameters including air pressure, turntable RPM, nozzle distance/angles, and shot flow rates via MagnaValve controllers
Perform 100% coverage validation
Conduct magnified inspections (up to 25x) to identify and prevent surface defects such as bulges, rolled edges, or over-peening on critical thin edges and radii
Oversee shot classification and maintenance to ensure media meets fracture count and size distribution requirements for Cast Steel or Conditioned Cut Wire media
Provide expert guidance on fixturing design and masking strategies to protect non-peen areas while allowing for proper 'fadeout' in transition zones
Act as the primary trainer for production operators and other engineers
Generate and support workstation instructions (methods) for CNC related issues
Initiate and lead process improvement projects to improve safety, quality, cost and delivery
Provide effective communication to appropriate team members when needed
Work effectively as an individual and in a team-based environment in a matrixed organization
Work effectively in a fast-paced environment while embracing and driving positive change inside and outside the organization when appropriate
Primary 1st shift coverage with flexibility to support development or training needs during off-shift hours
Preferred
3–5 years of specialized experience in automated shot peening, preferably in an aerospace or heavy industrial gas turbine OEM environment
Proven ability to program Fanuc-based CNC machines and work with process control software (e.g., IPS CIMCAP)
Deep understanding of Almen strip handling, intensity measurement, and the mathematical derivation of saturation curves
Benefits
401(k)
Dental insurance
Health insurance
Vision insurance
Company
Capital Staffing Solutions, Inc.
Your Business. Your Success. Our Priority. Capital Staffing Solutions is an elite staffing agency with proven recruiting capabilities.
201-500 employees
Funding
Current Stage
Growth StageCompany data provided by crunchbase